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学者姓名:洪军
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Abstract :
Cage stability directly affects the dynamic performance of rolling bearing, which, in turn, affects the operating state of rotating equipment. The random collision between the rolling elements and the cage pocket is the main reason for cage instability. In this paper, from the perspective of the relative sliding velocity between the rolling elements and the bearing raceway, the interactions of the rolling elements and the cage pockets were analyzed, and the four zones with different collision features were defined. On this basis, and on the basis of the bearing dynamics model, the interaction of two adjacent rolling elements and the cage pockets in the a'-b' area is discussed, and the peak impact force of the adjacent two balls and the cage pockets was investigated in terms of the rotation speed, radial load, acceleration/deceleration, and materials. When the ball runs close to the loaded zone, the probability of multiball random collision increases, which leads to an increase in the cage instability. At the entrance of the loaded zone, the peak impact force has the greatest impact on the cage stability during the acceleration process. Compared to the radial load applied to the bearing, the peak impact force is more sensitive to the bearing speed changes. The multiball collision analysis method provides a new idea for the research of cage stability.
Keyword :
bearing dynamic model cage instability multiball random collision peak impact force
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GB/T 7714 | Ma, Shuaijun , Zhang, Xiaohong , Yan, Ke et al. A Study on Bearing Dynamic Features under the Condition of Multiball-Cage Collision [J]. | LUBRICANTS , 2022 , 10 (1) . |
MLA | Ma, Shuaijun et al. "A Study on Bearing Dynamic Features under the Condition of Multiball-Cage Collision" . | LUBRICANTS 10 . 1 (2022) . |
APA | Ma, Shuaijun , Zhang, Xiaohong , Yan, Ke , Zhu, Yongsheng , Hong, Jun . A Study on Bearing Dynamic Features under the Condition of Multiball-Cage Collision . | LUBRICANTS , 2022 , 10 (1) . |
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Abstract :
Due to the special structure of double-half inner rings, four-point contact ball bearings are prone to uneven forces in the inner raceway during movement, which affects the dynamic performance of the rolling element and cage, and even leads to cage sliding. Dynamic performance of the cage is an important factor affecting the working stability of bearings. In this paper, in order to grasp the operation law of the cage so as to guide the application of four-point contact ball bearings, the dynamic model of four-point contact ball bearings is established by the secondary development of Automatic Dynamic Analysis of Mechanical Systems (ADAMS). The dynamic performance of the cage is analyzed and evaluated with the indexes of vortex radius ratio and vortex velocity deviation ratio of the cage centroid trajectory. The results show the following: the cage stability increases and then decreases to a certain degree with rotating speed-rise; it increases and then decreases with the increase in the pure axial load; under a combination of axial and radial load, the cage moves more smoothly with smaller radial force. Rotating speed has little effect on cage stability, while radial force has a great influence on cage stability, followed by axial load. In order to verify the simulation results, a test bench for rolling bearing cages is developed, and the accuracy of the simulation results is verified by the test results.
Keyword :
bearing dynamics cage motions experiment four-point contact ball bearing load distribution
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GB/T 7714 | Li, Yeteng , Li, Wenchao , Zhu, Yongsheng et al. Dynamic Performance Analysis of Cage in Four-Point Contact Ball Bearing [J]. | LUBRICANTS , 2022 , 10 (7) . |
MLA | Li, Yeteng et al. "Dynamic Performance Analysis of Cage in Four-Point Contact Ball Bearing" . | LUBRICANTS 10 . 7 (2022) . |
APA | Li, Yeteng , Li, Wenchao , Zhu, Yongsheng , He, Gaobo , Ma, Shuaijun , Hong, Jun . Dynamic Performance Analysis of Cage in Four-Point Contact Ball Bearing . | LUBRICANTS , 2022 , 10 (7) . |
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All-inorganic cesium lead halide perovskite (CsPbBr3) quantum dots have shown great potential in the field of fluorescence temperature sensors due to their excellent optical properties. Focusing on the non-uniform fluorescence of CsPbBr3 quantum dots caused by uncontrollable in-situ crystallization strategy which is revolved around the temperature monitoring problem of bearing rotating components (bearing inner ring, bearing cage, et al) under high oil pollution and strong interference environment, a preparation-optimization method of CsPbBr3 quantum dots coated with polyvinylidene difluoride (PVDF), whose effectiveness is verified by means of microscopic morphology characterization, is proposed based on electrospinning technology and orthogonal experiment method, What's more, silicone resin (SR) coating process is used to improve the thermal stability of the perovskite quantum dot sensor. Finally, through temperature monitoring experiment of the bearing cage, it is demonstrated that the temperature monitoring performance of perovskite quantum dot sensor can be effectively enhanced by using electrospinning technology combined with SR coating process. © 2021 Journal of Mechanical Engineering.
Keyword :
Bromine compounds Cesium compounds Coatings Electrospinning Fluorescence Lead compounds Nanocrystals Optical properties Perovskite Semiconductor quantum dots Silicones Thermodynamic stability
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GB/T 7714 | Liang, Panting , Zhang, Pan , Yan, Ke et al. Research on Performance Enhancement of Quantum Dot Sensors for Temperature Monitoring of Rotating Components [J]. | Journal of Mechanical Engineering , 2021 , 57 (14) : 188-194 . |
MLA | Liang, Panting et al. "Research on Performance Enhancement of Quantum Dot Sensors for Temperature Monitoring of Rotating Components" . | Journal of Mechanical Engineering 57 . 14 (2021) : 188-194 . |
APA | Liang, Panting , Zhang, Pan , Yan, Ke , Hong, Jun , Zhu, Yongsheng . Research on Performance Enhancement of Quantum Dot Sensors for Temperature Monitoring of Rotating Components . | Journal of Mechanical Engineering , 2021 , 57 (14) , 188-194 . |
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Abstract :
The self-lubricating effect of the porous oil-containing cage is realized by storing and releasing lubricants through its internal micro-scale pore structure. The internal flow and heat transfer process in the micron-submicron pore structure is crucial to the self-lubricating mechanism of the porous oil-containing cage. To this end, a new modeling method of porous cage was proposed based on random seeds theory, and the local two-dimensional models of porous cage with different micro-scale pore structure were established. The multiphysics coupling simulation analysis of lubricating oil inside the porous cage with the effect of centrifugal force and thermal expansion was carried out based on the COMSOL Multiphysics platform. In order to characterize the micro-scale pore structure, new structural parameter indicators, such as relative surface perimeter, effective porosity, tortuosity and fluid properties related to the internal flow process, were all extracted from the above models. Combing with the Hagen-Poiseuille equation, a flow resistance model of oil flow inside the porous oil-containing cage was obtained. Finally, comparison of simulation results and analytical solutions of the micro-scale resistance model was carried out to verify the correctness of the micro-scale resistance model. The work provides a new direction for the study of the lubrication mechanism of the porous oil-containing cage.
Keyword :
flow mechanism characterization micro-scale pores modeling micro-scale resistance model porous oil-containing cage rand seeds theory
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GB/T 7714 | Yan, Ke , Yin, Tingting , Sun, Jiannan et al. Flow Mechanism Characterization of Porous Oil-Containing Material Base on Micro-Scale Pore Modeling [J]. | MATERIALS , 2021 , 14 (14) . |
MLA | Yan, Ke et al. "Flow Mechanism Characterization of Porous Oil-Containing Material Base on Micro-Scale Pore Modeling" . | MATERIALS 14 . 14 (2021) . |
APA | Yan, Ke , Yin, Tingting , Sun, Jiannan , Hong, Jun , Zhu, Yongsheng . Flow Mechanism Characterization of Porous Oil-Containing Material Base on Micro-Scale Pore Modeling . | MATERIALS , 2021 , 14 (14) . |
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Abstract :
Purpose This paper aims to analyze the temperature field and the heat transfer performance of the counter rotating dual rotor bearings (CRDRB) based on the air phase flow field at different speeds to provide effective support for the lubrication and the thermal design of CRDRB. Design/methodology/approach In this study, taking H7006C angular contact ball bearing as an example, based on the flow visualization technique and the thermal analysis methods, the effects of outer ring speed on the air phase flow field, the temperature field and the heat transfer in bearing cavity were investigated. Findings Results indicated that there were more complex turbulent air vortices in CRDRB cavity. Turbulent cyclones in critical contact zone reduced the heat dissipation capacity of air. Compared with single rotor bearing with a static outer ring, the average heat transfer coefficient reduced by 11.78% and the average temperature raised by 3.06 K inside CRDRB cavity. Under the influence of outer ring rotation, the high temperature area in ball-inner raceway contact zone and pocket raised and reduced by 160.13% and 30.48%, respectively. The outer ring rotation had opposite effect on the heat dissipation of raceway contact zone and pocket. Originality/value The air phase flow field characteristics and the heat transfer performance of CRDRB were revealed and analyzed from the mechanism. An area quantification method was presented as an auxiliary mean of the thermal analysis to evaluate the heat transfer performance of bearing.
Keyword :
Air phase flow characteristics Area quantification method Heat transfer performance High-speed ball bearing Temperature field
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GB/T 7714 | Chen, Fei , Wang, Chao , Yan, Ke et al. Analysis of the heat transfer performance inside cavity of the counter rotating dual rotor bearing [J]. | INDUSTRIAL LUBRICATION AND TRIBOLOGY , 2021 , 73 (6) : 954-960 . |
MLA | Chen, Fei et al. "Analysis of the heat transfer performance inside cavity of the counter rotating dual rotor bearing" . | INDUSTRIAL LUBRICATION AND TRIBOLOGY 73 . 6 (2021) : 954-960 . |
APA | Chen, Fei , Wang, Chao , Yan, Ke , Ghouri, Muhammad Azeem , Zhu, Yongsheng , Hong, Jun . Analysis of the heat transfer performance inside cavity of the counter rotating dual rotor bearing . | INDUSTRIAL LUBRICATION AND TRIBOLOGY , 2021 , 73 (6) , 954-960 . |
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Abstract :
Aiming at the problems of a complex structure or poor controllability of the existing bearing preload control devices, a method of self-regulation via a negative Poisson's ratio (NPR) spacer is proposed. Firstly, the principle of preload automatic adjustment at the bearing operation was introduced and the NPRs with three types of cell structures were analyzed. Furthermore, a thermo-mechanical coupling analysis model of the NPR spacer was established and the deformation and force output characteristics of the NPR spacer were studied and experimentally verified. It is found that the concave hexagonal cell structure has the optimal deformation characteristics for bearing preload adjustment. When the temperature is considered, the absolute value of Poisson's ratio of the NPR spacer decreases as the speed increases and the elongation of the NPR spacer and the output forces are much larger than those without temperature consideration. With the increase in temperature or rotating speed, the axial elongation and output forces of the NPR spacer increases while the effect of temperature is relatively larger.
Keyword :
low-porosity structure negative Poisson's ratio-spacer rolling bearing self-regulation of preload thermo-mechanical coupling
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GB/T 7714 | Yuan, Qianqian , Zhu, Yongsheng , Yan, Ke et al. Negative Poisson's Ratio-Spacer Design and Its Thermo-Mechanical Coupling Analysis Considering Specific Force Output [J]. | MATERIALS , 2021 , 14 (12) . |
MLA | Yuan, Qianqian et al. "Negative Poisson's Ratio-Spacer Design and Its Thermo-Mechanical Coupling Analysis Considering Specific Force Output" . | MATERIALS 14 . 12 (2021) . |
APA | Yuan, Qianqian , Zhu, Yongsheng , Yan, Ke , Cai, Yiqing , Hong, Jun . Negative Poisson's Ratio-Spacer Design and Its Thermo-Mechanical Coupling Analysis Considering Specific Force Output . | MATERIALS , 2021 , 14 (12) . |
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In this article, we focus on a design problem of planar compliant mechanisms within the framework of isogeometric topology optimization. An integrated model is developed to identify the optimal deformation transferring path for precise motion output. The model comprises two coupled computational layers: the upper layer for geometry representation and the lower layer for sensitivity calculation. In the upper layer, the structural geometries are described explicitly by parameterized level-set surfaces, which is quite different from the implicit description way of topology optimization, giving great advantages to improve the identification accuracy of elaborate structures (e.g., flexible hinges), which are usually encountered in compliant mechanism systems. By moving, deforming, overlapping and merging these level-set surfaces, the generated shape can be projected onto the lower layer which is discretized using a NURBS patch, and NURBS-based isogeometric analysis is adopted to calculate the structural sensitivity which is then fed back to the upper layer for driving new iteration. The proposed method has the higher ability to search the optimal topology with complex kinematic behavior with respect to the conventional topology optimization methods in terms of computational effectiveness and numerical robustness. Design formulation of compliant mechanisms is constructed under the framework of the proposed method, in which the Jacobian and stiffness matrices of compliant mechanism are optimized simultaneously to achieve kinematic and stiffness requirement respectively. Three typical benchmark problems (e.g., displacement inverter, amplifier, and redirector) are tested to demonstrate these advantages. © 2020
Keyword :
Compliant mechanisms Computational geometry Deformation Iterative methods Jacobian matrices Kinematics Mechanisms Numerical methods Shape optimization Stiffness Stiffness matrix Topology
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GB/T 7714 | Li, Baotong , Ding, Senmao , Guo, Shuzhe et al. A novel isogeometric topology optimization framework for planar compliant mechanisms [J]. | Applied Mathematical Modelling , 2021 , 92 : 931-950 . |
MLA | Li, Baotong et al. "A novel isogeometric topology optimization framework for planar compliant mechanisms" . | Applied Mathematical Modelling 92 (2021) : 931-950 . |
APA | Li, Baotong , Ding, Senmao , Guo, Shuzhe , Su, Wenjie , Cheng, Akang , Hong, Jun . A novel isogeometric topology optimization framework for planar compliant mechanisms . | Applied Mathematical Modelling , 2021 , 92 , 931-950 . |
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Precision contact probes have a huge demand in industrial manufacturing due to their high accuracy. However, the passive measurement mode of the existing probe easily causes wear of the probe ball and loss of accuracy during continuous contact scanning. In this paper, a PZT(piezoelectric actuators)-driven flexible probe is proposed with the dynamic time-domain function of the system response from low frequency to high drive frequency. The low-frequency measurement mode is established based on the linear response of the triangle wave. In order to avoid the trajectory nonlinearity of the stylus ball driven by PZT, the nonlinear mapping of the PZT hysteresis model is constructed by the BP neural network, and the linearly weighted particle swarm optimization (PSO) algorithm is used to realize the suppression of the response nonlinearity. Finally, the measurement experiment of the PZT-driven probe is conducted to reveal the measurement characteristics of low-frequency mode as well as measurement capability compared with commercial sensors.
Keyword :
Force Force measurement Friction low-frequency mode nonlinear suppression Probes PZT-driven probe Resonant frequency trajectory nonlinearity Vibration measurement Vibrations
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GB/T 7714 | Zheng, Weikang , Tian, Kai , Guo, Junkang et al. A Flexible Vibration Probe Based on PZT Low-Frequency Drive Mode [J]. | IEEE ACCESS , 2021 , 9 : 78823-78834 . |
MLA | Zheng, Weikang et al. "A Flexible Vibration Probe Based on PZT Low-Frequency Drive Mode" . | IEEE ACCESS 9 (2021) : 78823-78834 . |
APA | Zheng, Weikang , Tian, Kai , Guo, Junkang , Liu, Zhigang , Hong, Jun . A Flexible Vibration Probe Based on PZT Low-Frequency Drive Mode . | IEEE ACCESS , 2021 , 9 , 78823-78834 . |
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Abstract :
Milling chatter occurs as undesired vibration in the cutting process, imposing negative effects on the tool's life, the quality of surface finishes and the limitation of machining efficiency. In this paper, a discrete output feedback robust controller based on linear matrix inequality (LMI) is developed for the chatter suppression, with an electromagnetic actuator applying the needed active control force. Considering the model of electromagnetic actuator and the actual mounting position in the milling system, active milling chatter control system is modeled and discretized for the controller's design. In addition, uncertainties of model parameters, such as modal parameters, axial cutting depth, are also considered. Then the LMI-based robust controller is designed, with which the performance of active chatter suppression can be guaranteed even the mentioned uncertainties exist in the actual milling system. Simulation results show that the chatter-free boundary of milling process is significantly enlarged with the designed robust controller. An experimental prototype for active milling chatter suppression is also presented, and milling chatter experiments are also performed with the developed spindle system, and the results show that surface finishes and chatter-free boundary are improved significantly.
Keyword :
Electromagnetic actuator Linear matrix inequality Milling chatter suppression Robust controller
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GB/T 7714 | Li, Xiaohu , Wan, Shaoke , Yuan, Junpeng et al. Active suppression of milling chatter with LMI-based robust controller and electromagnetic actuator [J]. | JOURNAL OF MATERIALS PROCESSING TECHNOLOGY , 2021 , 297 . |
MLA | Li, Xiaohu et al. "Active suppression of milling chatter with LMI-based robust controller and electromagnetic actuator" . | JOURNAL OF MATERIALS PROCESSING TECHNOLOGY 297 (2021) . |
APA | Li, Xiaohu , Wan, Shaoke , Yuan, Junpeng , Yin, Yanjing , Hong, Jun . Active suppression of milling chatter with LMI-based robust controller and electromagnetic actuator . | JOURNAL OF MATERIALS PROCESSING TECHNOLOGY , 2021 , 297 . |
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Abstract :
为研究晶粒尺寸对材料接触力学特性的影响,考虑多晶铜基体弹塑性变形情况,基于分子动力学方法,在原子尺度下模拟了金刚石压头与不同晶粒尺寸的铜基体的接触与分离过程.研究结果表明:在不同晶粒尺寸下,多晶铜黏着接触过程中的最大黏着力基本保持不变,最大法向接触力随晶粒尺寸的减小表现出先增大后减小的趋势.纳米硬度和接触刚度分别与接触过程中的塑性能和弹性能的变化相关,且纳米硬度与接触刚度的变化总体成负相关.最后,采用公共近邻分析方法研究了多晶铜基体弹塑性变形过程,研究发现晶界数量对材料的纳米硬度有重要影响,并进一步影响其接触力学特性.
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GB/T 7714 | 林起崟 , 张瑜寒 , 洪军 et al. 晶粒尺寸对多晶铜接触力学特性的影响 [J]. | 中国机械工程 , 2021 , 32 (19) : 2312-2320 . |
MLA | 林起崟 et al. "晶粒尺寸对多晶铜接触力学特性的影响" . | 中国机械工程 32 . 19 (2021) : 2312-2320 . |
APA | 林起崟 , 张瑜寒 , 洪军 , 王晨 , 张宁静 . 晶粒尺寸对多晶铜接触力学特性的影响 . | 中国机械工程 , 2021 , 32 (19) , 2312-2320 . |
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