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In this chapter, we propose a new mechanical model describing the propagation of fatigue short cracks. The crack propagation can be divided into two stages, i.e., stage-I is the initiation of microstructurally short cracks, and stage-II is the propagation of physically short cracks. In stage-I, the grain size can be replaced by the maximum nondamaging fatigue crack size a1 which can be predicted by basic mechanical properties. The decelerating growth rate decreases to zero when the crack reaches a1 in stage-I. Combined with the basic laws of the fatigue short crack propagation, the relations of physically short crack's initiation/propagation rates to material's mechanical properties, as well as the crack length, the stress and the strain can be established. By adopting the derived relations, fatigue lifetime of short cracks can be successfully determined by basic mechanical properties only. Our relations uncover that the essence of Manson-Coffin equation reflects the mechanism of the short fatigue crack's initiationpropagation. Predictions of fatigue lifetime using our relations are compared with the results of well-known experiments. Good agreements are found in many aspects, such as fatigue lifetimes, coefficients and exponents in the relations, especially for short cracks around 10 micrometers. Predictions on the short crack propagation rates are also compared for 16 types of carbon steels. Satisfactory consistency shows that the relations have wide applicability. © 2012 Nova Science Publishers, Inc. All rights reserved.
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Fatigue Crack Growth: Mechanisms, Behavior and Analysis
Monograph name: Fatigue Crack Growth: Mechanisms, Behavior and Analysis
ISSN: 9781620815991
Issue: Nova Science Publishers, Inc.
Publish Date: November 2012
Language: English
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30 Days PV: 2