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Author:

Tan, Chao (Tan, Chao.) | Wei, Zheng-Ying (Wei, Zheng-Ying.) | Hu, Fu-Sheng (Hu, Fu-Sheng.) | Li, Ben-Qiang (Li, Ben-Qiang.) | Han, Zhi-Hai (Han, Zhi-Hai.)

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Abstract:

A multi-physic fields coupling mathematical model was established using fluid controlling equations, heat and mass transfer equations, species transport equations and Maxwell's electromagnetic equations, to discuss the flow field characteristics inside and outside plasma gun. The ionization and recombination reactions, as well as the effect of non-local thermal equilibrium were taken into consideration to investigate the plasma flow. On this basis, the new three dimensional model was adopted to analysis the distribution of particles' velocity and temperature. The relative error was less than 10% comparing with measured value by DPV2000 diagnosis system. In addition, both particles' velocity and temperature achieved maximum at the distance of 70-90 mm, this range can be selected the best spraying distance. The analysis of flight particles in the plasma flow will lay the foundation for study particles' deposition and flattening on substrate, and provide theoretical guidance for optimization of process parameters and gun structure. ©, 2014, Zhejiang University. All right reserved.

Keyword:

Atmospheric plasma spray process Distribution of particles Electromagnetic equations Flow field characteristics Nonlocal thermal equilibrium Numerical calculation Optimization of process parameters Particle movement

Author Community:

  • [ 1 ] [Tan, Chao;Wei, Zheng-Ying;Hu, Fu-Sheng;Li, Ben-Qiang]State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 2 ] [Li, Ben-Qiang]Department of Mechanical Engineering, University of Michigan-Dearborn, Dearborn; MI; 48128, United States
  • [ 3 ] [Han, Zhi-Hai]School of Material Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China

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Source :

Zhejiang Daxue Xuebao (Gongxue Ban)/Journal of Zhejiang University (Engineering Science)

ISSN: 1008-973X

Year: 2014

Issue: 12

Volume: 48

Page: 2284-2292

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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