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Author:

Li, Xuezhi (Li, Xuezhi.) | Zhou, Jianping (Zhou, Jianping.) | Wang, Kedian (Wang, Kedian.) | Xu, Yan (Xu, Yan.) | Wu, Tianbo (Wu, Tianbo.)

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Abstract:

Taking the nickel-based alloy GH4169 as the research object, numerical simulation of short electric arc milling process was carried out. A mathematical model of temperature field in short electric arc milling of nickel-based alloy GH4169 was established by selecting suitable Gaussian surface heat source, body heat source and thermal boundary conditions, and then the formation of the molten pool, temperature contour and temperature distribution were obtained in the short electric arc milling process. According to the temperature contour, the three regions (gasification zone, melt-solidification zone and heat-affected zone) formed between the short arc discharge channel and the matrix material were determined. The short electric arc milling tentative was carried out with the same process parameters, and the whole process was monitored by infrared thermal imager. The monitoring data was processed by FLIR R&D software, and the three-node thermal cycle curve was extracted. The temperature trend coincides well with the simulations. The range of each region formed between the discharge channel and the substrate observed on the temperature imaging cloud map is essentially consistent with the temperature contour, which verifies the correctness of the established model and thus provides a theoretical basis for basic issues such as removal characteristics, surface quality, and micro-topography in the short electric arc milling process. © 2018, Editorial Office of Journal of Xi'an Jiaotong University. All right reserved.

Keyword:

Infrared thermal imager Melt solidification Molten pool Nickel based alloy Removal characteristics Short electric arcs Temperature contours Thermal boundary conditions

Author Community:

  • [ 1 ] [Li, Xuezhi;Zhou, Jianping;Wang, Kedian;Xu, Yan]School of Mechanical Engineering, Xinjiang University, Urumqi; 830047, China
  • [ 2 ] [Wang, Kedian]School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 3 ] [Wu, Tianbo]Xinjiang Electric Power Research Institute, Urumqi; 830011, China

Reprint Author's Address:

  • [Li, Xuezhi]School of Mechanical Engineering, Xinjiang University, Urumqi; 830047, China;;

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Source :

Hsi-An Chiao Tung Ta Hsueh/Journal of Xi'an Jiaotong University

ISSN: 0253-987X

Year: 2018

Issue: 8

Volume: 52

Page: 30-36

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 1

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count: -1

Chinese Cited Count: -1

30 Days PV: 13

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