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Author:

Wu, Xiangquan (Wu, Xiangquan.) | Lian, Qin (Lian, Qin.) | Li, Dichen (Li, Dichen.) | He, Xiaoning (He, Xiaoning.) | Meng, Jiali (Meng, Jiali.) | Liu, Xiaodong (Liu, Xiaodong.) | Jin, Zhongmin (Jin, Zhongmin.)

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Abstract:

Mask projection stereolithography can be used to fabricate complex ceramic parts layer by layer through the photopolymerisation of ceramic suspensions. The broadening or lateral overcure of the curing shape occurs because of light scattering effects. Achieving a better dimension and strength quality by adjusting light energy delivery in the boundary mask area has been insufficiently investigated thus far. In this study, the conventional mask was segmented into boundary and interior masks. The exposure time and power of the boundary mask (two pixels wide) were varied to investigate the effects of segmented exposure. The segmented exposure constrained the dimension errors to a width of within two pixels for a feature dimension of less than 1200 µm. It further smoothed the lateral surface of the green part to achieve Ra values of below 6 µm. Moreover, enhancing the boundary mask increased the flexural strength and Weibull modulus to 248 MPa and 11.1, respectively. The results indicate that segmented exposure can potentially be used in complex lattice ceramic structures. © 2018 Elsevier Ltd and Techna Group S.r.l.

Keyword:

Ceramic structure Ceramic suspensions Dimension errors Feature dimensions Mask projection Photo-polymerisation Scattering effects Segmented exposure

Author Community:

  • [ 1 ] [Wu, Xiangquan;Lian, Qin;Li, Dichen;Meng, Jiali;Liu, Xiaodong;Jin, Zhongmin]State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; Shaanxi; 710054, China
  • [ 2 ] [He, Xiaoning]National laboratory of broadband gap semiconductor technology, School of Microelectronics, Xi 'an University of Electronic Science and Technology, Xi 'an; Shaanxi; 710126, China
  • [ 3 ] [Jin, Zhongmin]School of Mechanical Engineering, Southwest Jiaotong University, Chengdu; Sichuan, China
  • [ 4 ] [Jin, Zhongmin]Institute of Medical and Biological Engineering, School of Mechanical Engineering, University of Leeds, Leeds; LS2 9JT, United Kingdom
  • [ 5 ] [Wu, Xiangquan]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710054, Shaanxi, Peoples R China
  • [ 6 ] [Lian, Qin]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710054, Shaanxi, Peoples R China
  • [ 7 ] [Li, Dichen]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710054, Shaanxi, Peoples R China
  • [ 8 ] [Meng, Jiali]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710054, Shaanxi, Peoples R China
  • [ 9 ] [Liu, Xiaodong]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710054, Shaanxi, Peoples R China
  • [ 10 ] [Jin, Zhongmin]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710054, Shaanxi, Peoples R China
  • [ 11 ] [He, Xiaoning]Xian Univ Elect Sci & Technol, Sch Microelect, Natl Lab Broadband Gap Semicond Technol, Xian 710126, Shaanxi, Peoples R China
  • [ 12 ] [Liu, Xiaodong]Southwest Jiaotong Univ, Sch Mech Engn, Chengdu, Sichuan, Peoples R China
  • [ 13 ] [Jin, Zhongmin]Univ Leeds, Inst Med & Biol Engn, Sch Mech Engn, Leeds LS2 9JT, W Yorkshire, England

Reprint Author's Address:

  • Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710054, Shaanxi, Peoples R China.

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Source :

Ceramics International

ISSN: 0272-8842

Year: 2019

Issue: 3

Volume: 45

Page: 3687-3697

3 . 8 3

JCR@2019

4 . 5 2 7

JCR@2020

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:131

JCR Journal Grade:2

CAS Journal Grade:1

Cited Count:

WoS CC Cited Count: 16

SCOPUS Cited Count: 36

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 20

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