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This paper presents our detailed investigation into the effect of the WC-Co content on the microstructure and properties of supersonic plasma sprayed NiCrBSi composite coatings on Inconel 718. The results showed that the NiCrBSi/WC-Co composite consisted predominantly of Ni, Ni3Fe, Ni3B, CrB, WC, Cr7C3, and WFeB2, in addition to lesser amounts of W2C, Cr3Ni2Si, and Co3B. The coating containing 15 wt % WC-Co exhibited the most compact microstructure with the lowest number of defects, as well as the lowest porosity (i.e., 0.6%). The mechanical properties of the as-sprayed coatings were significantly enhanced by the addition of WC-Co. Upon increasing the WC-Co content, the friction coefficients of the as-sprayed coatings increased from 0.59 to 0.74. The main wear mechanisms transformed from abrasive wear coupled with spallation for the NiCrBSi coatings with a low WC-Co content to adhesive wear and fatigue fracture for coatings with a medium WC-Co content, to a combination of brittle fracture failure and slight abrasive wear for coatings with a high WC-Co content. Furthermore, the coating with 15 wt% WC-Co registered a higher microhardness (910.6 HV) and adhesive strength (44.7 MPa), and a lower wear rate (8 x 10(-6) mm(3) /(N m)) than the other as-sprayed coatings, indicating that this was the optimal WC-Co content for this type of NiCrBSi-based composite coating on Inconel 718. The synergy between the compact structure, higher microhardness, and adhesive strength was considered responsible for the excellent wear resistance of the NiCrBSi-based composite coating with a WC-Co content of 15 wt%. (C) 2019 Elsevier B.V. All rights reserved.
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JOURNAL OF ALLOYS AND COMPOUNDS
ISSN: 0925-8388
Year: 2019
Volume: 789
Page: 966-975
4 . 6 5
JCR@2019
5 . 3 1 6
JCR@2020
ESI Discipline: MATERIALS SCIENCE;
ESI HC Threshold:131
JCR Journal Grade:2
CAS Journal Grade:1
Cited Count:
WoS CC Cited Count: 20
SCOPUS Cited Count: 49
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 0
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