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Author:

Luo, Meng (Luo, Meng.) | Tian, Xiaoyong (Tian, Xiaoyong.) | Shang, Junfan (Shang, Junfan.) | Yun, Jingxin (Yun, Jingxin.) | Zhu, Weijun (Zhu, Weijun.) | Li, Dichen (Li, Dichen.) | Qin, Yingjie (Qin, Yingjie.)

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Abstract:

3D printed continuous carbon fiber reinforced PEEK (CCF/PEEK) composites have got much attention because of their excellent mechanical, thermal and chemical performance and the formability of complex structural components. However, there are always two different weak-bond interfaces limiting the application of the composites critically, which are the poor interlayer bond and the weak interface between carbon fibers and PEEK. A plasma-laser cooperatively assisted 3D printing process was utilized to improve the bi-scale interface. After optimizing, the interlaminar shear strength can be improved from 5.78 MPa to 39.05 MPa. After analyzing the failure mode and bi-scale interfacial bond mechanism, it's found that the laser mainly improves the interlayer bond and crystallinity, while the plasma effectively improves the mechanical modulus by treating the surface of the carbon fibers chemically and physically. The work provides a really novel idea for developing the 3D printed CCF/PEEK composites for further application in aerospace and automotive industries. © 2020 Elsevier Ltd

Keyword:

3D printers Automotive industry Carbon fibers Crystallinity Gas lasers Printing presses Reinforcement Shear strength

Author Community:

  • [ 1 ] [Luo, Meng]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, 710049, China
  • [ 2 ] [Tian, Xiaoyong]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, 710049, China
  • [ 3 ] [Shang, Junfan]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, 710049, China
  • [ 4 ] [Yun, Jingxin]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, 710049, China
  • [ 5 ] [Zhu, Weijun]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, 710049, China; School of Mechanical Engineering and Automation, Beihang University, Beijing; 100191, China
  • [ 6 ] [Li, Dichen]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, 710049, China
  • [ 7 ] [Qin, Yingjie]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, 710049, China; Xi'an Aerospace Composite Material Research Institute, 710025, China

Reprint Author's Address:

  • [Tian, Xiaoyong]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China;;

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Source :

Composites Part A: Applied Science and Manufacturing

ISSN: 1359-835X

Year: 2020

Volume: 131

7 . 6 6 4

JCR@2020

7 . 6 6 4

JCR@2020

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:84

JCR Journal Grade:2

CAS Journal Grade:1

Cited Count:

WoS CC Cited Count: 18

SCOPUS Cited Count: 69

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 10

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