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Author:

Quan, Chao (Quan, Chao.) | Han, Bin (Han, Bin.) | Hou, Zhanghao (Hou, Zhanghao.) | Zhang, Qi (Zhang, Qi.) | Tian, Xiaoyong (Tian, Xiaoyong.) | Lu, Tian Jian (Lu, Tian Jian.)

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Abstract:

Continuous fiber reinforced thermoplastic composite (CFRTPC) auxetic honeycomb structures were fabricated using the 3D printing technology with a specific printing path planning. For comparison, auxetic honeycombs were also fabricated with pure polylactic acid (PLA). In-plane compression tests were conducted, with corresponding damage types explored using Scanning Electron Microscopy (SEM) images. A printing path-based finite element (FE) method was developed to mimic both small and large deformations of CFRTPC auxetic honeycombs, while analytical model was proposed to predict their effective stiffness and Poisson ratio. Good agreement was achieved among analytical predictions, FE simulation results and experimental measurements. A systematic parametric study was subsequently carried out to quantify the dependence of in-plane mechanical properties on geometrical parameters. Compared with pure PLA structures, the presence of continuous fibers efficiently prohibited crack propagation in the matrix for each ligament of CFRTPC auxetic honeycombs. Adding continuous fibers increased the mass only by 6%, but led to dramatic increase in compressive stiffness and energy absorption by 86.3% and 100% respectively and smaller Poisson ratios. The proposed 3D printing technology has great potential in integrated fabrication of continuous fiber reinforced composite lightweight structures having complex shapes, attractive mechanical properties, and multifunctional attributes. © 2020 Elsevier Ltd

Keyword:

3D printers Compression testing Fiber reinforced plastics Fibers Geometry Honeycomb structures Motion planning Poisson ratio Reinforcement Scanning electron microscopy Stiffness Thermoplastics

Author Community:

  • [ 1 ] [Quan, Chao]State Key Laboratory for Strength and Vibration of Mechanical Structures, Xi'an Jiaotong University, Xi'an; 710049, China; School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China; State Key Laboratory of Mechanics and Control of Mechanical Structures, Nanjing University of Aeronautics and Astronautics, Nanjing; 210016, China
  • [ 2 ] [Han, Bin]School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China; National Innovation Institute of Additive Manufacturing, Xi'an; 710000, China; Research Institute of Xi'an Jiaotong University, Hangzhou; Zhejiang; 311215, China
  • [ 3 ] [Hou, Zhanghao]State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, China
  • [ 4 ] [Zhang, Qi]School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China; National Innovation Institute of Additive Manufacturing, Xi'an; 710000, China
  • [ 5 ] [Tian, Xiaoyong]State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, China
  • [ 6 ] [Lu, Tian Jian]State Key Laboratory of Mechanics and Control of Mechanical Structures, Nanjing University of Aeronautics and Astronautics, Nanjing; 210016, China; Nanjing Center for Multifunctional Lightweight Materials and Structures (MLMS), Nanjing University of Aeronautics and Astronautics, Nanjing; 210016, China

Reprint Author's Address:

  • [Han, Bin]School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China;;[Han, Bin]National Innovation Institute of Additive Manufacturing, Xi'an; 710000, China;;[Han, Bin]Research Institute of Xi'an Jiaotong University, Hangzhou; Zhejiang; 311215, China;;

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Source :

Composites Part B: Engineering

ISSN: 1359-8368

Year: 2020

Volume: 187

9 . 0 7 8

JCR@2020

9 . 0 7 8

JCR@2020

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:84

JCR Journal Grade:2

CAS Journal Grade:1

Cited Count:

WoS CC Cited Count: 85

SCOPUS Cited Count: 223

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 13

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