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Author:

Yan, Mengxue (Yan, Mengxue.) | Tian, Xiaoyong (Tian, Xiaoyong.) | Peng, Gang (Peng, Gang.) | Li, Dichen (Li, Dichen.) | Yao, Ruijuan (Yao, Ruijuan.) | Zhang, Wei (Zhang, Wei.) | Bai, Rui (Bai, Rui.) | Meng, Weijie (Meng, Weijie.)

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Abstract:

A novel method to prepare equipment section support for flight vehicle is proposed by using lightweight thermoplastic composites prepared by selective laser sintering (SLS), in order to meet the requirements of lightweight, rapid development and structure optimization in equipment section support. Considering the special service environment of equipment section support, the process parameter optimization for preparing the short carbon fiber reinforced PA12 composites by SLS is carried out and the mechanical property, thermal behavior and dynamic mechanical property of the carbon fiber reinforced nylon12 composites prepared by SLS are studied, and the test results show that the tensile strength is about 63.8 MPa with an elastic modulus of 6.5 GPa, the flexural strength reached to 118.06 MPa and the damping factor is 0.03-0.06, which is much higher than metal material, indicating a better damping performance. The fracture morphology of composites shows massive pores and its bulk density is only about 1.03 g/cm3, which is far lower than metal material. Meanwhile, several assemble methods are used for the composites prepared by SLS, and the pulling-out force and failure behavior are assessed. At last, an equipment section support in rocket and the optimized structural support are prepared by SLS, and the weight of the optimized structural support is only 60% of the original. The results of load experiment shows these two supports both can withstand the load of 2 000 N without destruction and clear deformation, which demonstrated the feasibility and the potentials in the aerospace field of proposed method, as the technical advantage of SLS in the lightweight, rapid development and structure optimization. © 2019 Journal of Mechanical Engineering.

Keyword:

3D printers Damping Laser heating Reinforcement Rockets Selective laser sintering Shape optimization Sintering Structural optimization Tensile strength

Author Community:

  • [ 1 ] [Yan, Mengxue]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 2 ] [Tian, Xiaoyong]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 3 ] [Peng, Gang]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 4 ] [Li, Dichen]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 5 ] [Yao, Ruijuan]China Academy of Launch Vehicle Technology, Beijing; 100076, China
  • [ 6 ] [Zhang, Wei]China Academy of Launch Vehicle Technology, Beijing; 100076, China
  • [ 7 ] [Bai, Rui]Dassault Systems (Shanghai) Information Technology Co., Ltd, Shanghai; 200120, China
  • [ 8 ] [Meng, Weijie]Dassault Systems (Shanghai) Information Technology Co., Ltd, Shanghai; 200120, China

Reprint Author's Address:

  • [Tian, Xiaoyong]State Key Laboratory of Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an; 710049, China;;

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Source :

Jixie Gongcheng Xuebao/Journal of Mechanical Engineering

ISSN: 0577-6686

Year: 2019

Issue: 13

Volume: 55

Page: 144-150

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 2

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 2

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