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Author:

Zhao, Renfeng (Zhao, Renfeng.) | Zheng, Jianming (Zheng, Jianming.) | Guo, Lei (Guo, Lei.) | Wang, Zhanjun (Wang, Zhanjun.) | Liu, Yanwei (Liu, Yanwei.) | Zhao, Shengdun (Zhao, Shengdun.)

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Abstract:

The traditional separation processes of metal tubes had some disadvantages,such as low productive efficiency, high energy-consumption and waste of raw materials. A new method for separating tubes was adopted. The eccentric loading technology and stress concentration effect were used to promote the rapid initiation of fatigue cracks at the bottom tip of V-shaped groove and control the steady propagation of fatigue cracks. The working principles of fatigue fracture separation device under eccentric cyclic loadings were described. The judgment formula of crack initiation at the root of V-shaped groove of tubes under fatigue loadings was deduced. The four experimental control curves including linear decrement control curve, multi-step decrement control curve, 1/4 convex arc decrement and 1/4 concave arc decrement control curve were designed. The 304 stainless steel tubes were studied by experiments under the control curves, finally the tube precision separation was achieved. The experimental results show that using the stress concentration effect of V-shaped groove and the continuous action of eccentric loading forces, the loading frequencies are gradually reduced from high to low by using multi-step decrement control curve, then the rapid initiation and stable propagation of cracks at the root of V-shaped groove of tubes may be ensured. Finally, tube fast fracture is realized and good cross-section quality is obtained. © 2020, China Mechanical Engineering Magazine Office. All right reserved.

Keyword:

Cracks Energy utilization Fatigue crack propagation Fatigue of materials Fracture Loads (forces) Separation Stress analysis Stress concentration Tubes (components) Tubular steel structures

Author Community:

  • [ 1 ] [Zhao, Renfeng]School of Mechanical and Precision Instrument Engineering, Xi'an University of Technology, Xi'an; 710048, China
  • [ 2 ] [Zheng, Jianming]School of Mechanical and Precision Instrument Engineering, Xi'an University of Technology, Xi'an; 710048, China
  • [ 3 ] [Guo, Lei]School of Mechanical and Precision Instrument Engineering, Xi'an University of Technology, Xi'an; 710048, China
  • [ 4 ] [Wang, Zhanjun]School of Mechanical and Precision Instrument Engineering, Xi'an University of Technology, Xi'an; 710048, China
  • [ 5 ] [Liu, Yanwei]School of Mechanical and Precision Instrument Engineering, Xi'an University of Technology, Xi'an; 710048, China
  • [ 6 ] [Zhao, Shengdun]School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China

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Source :

China Mechanical Engineering

ISSN: 1004-132X

Year: 2020

Issue: 5

Volume: 31

Page: 616-622

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 5

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