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Author:

Zhang, Jianxun (Zhang, Jianxun.) (Scholars:张建勋) | Jiang, Xu (Jiang, Xu.) | Xu, Zhenzhen (Xu, Zhenzhen.) | Zhang, Guifeng (Zhang, Guifeng.)

Indexed by:

EI CSCD Scopus Engineering Village

Abstract:

2 mm-thick 6061-T6 aluminum alloy and SPCC cold-rolled steel plate are used to obtain aluminum steel composite joints with both fusion and brazing characteristics by means of wire filling laser brazing method. The influences of pre-coated flux, groove bevel angle, bevel morphology and solder composition on the microstructure and mechanical properties of brazing joint are studied. The results show that pre-coating flux can greatly improve wettability of filler metal. The mechanical properties of laser brazing joint are better when 60° groove is prefabricated on the side of steel base metal than when 45° groove is prefabricated.. When the prefabricate groove angle of steel material is 60°, and the laser power, welding speed, wire feeding speed, laser defocusing amount, offset center of the laser spot center are 3.1 kW, 0.5 m/min, 2 m/min, -8 mm, +0.6 mm, respectively, with ER2319 Al-Cu filler metal, the average and maximum tensile strength of the joint are respectively 147 MPa and 159 MPa, the interface layer presents short whisker shape, the interface layer is 5-8 μm in thickness, the Cu element is dissolved in Al-Fe brittle phase by replacing Fe elements to reduce its brittleness. With ER5356 Al-Mg filler metal, the average tensile strength of the joint is 118 MPa when the laser power is 3 kW, the interface layer presents coarse saw tooth shape, and consists of FeAl2, Fe2Al5 and FeAl3 phase, the interface layer is 8-12 μm in thickness, the Mg element is gathered at the outside of brittle phase, and it has no obvious inhibitory effect on the growth of Al-Fe brittle phase; with ER4043 Al-Si filler metal, the average tensile strength of the joint is 129 MPa when the laser power is 3 kW, the interface layer presents small saw tooth shape, the interface layer is 3-4.5 μm in thickness, the Si element is dissolved in Al-Fe brittle phase to inhibit its growth. © 2020 Journal of Mechanical Engineering.

Keyword:

Aluminum alloys Aluminum coated steel Binary alloys Brazing Cold rolled steel Cold rolling Filler metals Fillers Fracture mechanics Magnesium alloys Metal cladding Metals Morphology Silicon Steel sheet Tensile strength Welding

Author Community:

  • [ 1 ] [Zhang, Jianxun]State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 2 ] [Jiang, Xu]State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 3 ] [Xu, Zhenzhen]State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 4 ] [Zhang, Guifeng]State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an; 710049, China

Reprint Author's Address:

  • 张建勋

    [Zhang, Jianxun]State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an; 710049, China;;

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Source :

Journal of Mechanical Engineering

ISSN: 0577-6686

Year: 2020

Issue: 6

Volume: 56

Page: 41-49

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 7

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 18

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