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Author:

Jin, Qiming (Jin, Qiming.) | Dai, Gaofeng (Dai, Gaofeng.) | Wang, Yongbing (Wang, Yongbing.) | Wang, Zhao (Wang, Zhao.) | Shan, Zhiliang (Shan, Zhiliang.) | Wang, Xuebin (Wang, Xuebin.) | Zhang, Lan (Zhang, Lan.) | Tan, Houzhang (Tan, Houzhang.) | Mikuli, Hrvoje (Mikuli, Hrvoje.)

Indexed by:

EI SCIE Scopus Engineering Village

Abstract:

Oxy-combustion is one of the most promising technology for CO2 capture in coal-fired power plants. However, under oxy-combustion conditions, the concentrations of acid gas species are significantly increased due to the introduction of the flue gas recycle, which aggravates the high-temperature corrosion of heat exchanger materials in boilers. In this study, the early-stage high-temperature corrosion (0–16 h) of two representative water-wall tube materials (20G, 12Cr1MoV) is experimentally tested in a lab-scale furnace with the simulated oxy-combustion atmosphere. The effects of material, temperature, CO2, H2O, SO2, H2S and CO atmospheres on high-temperature corrosion behaviors is investigated. The micro-morphologies and compositions of corrosion layers are characterized by scanning electron microscope with energy dispersive X-ray spectra (SEM-EDS) and X-ray diffraction (XRD). Kinetic analysis shows that the high concentration of CO2 accelerates high-temperature corrosion of water wall materials. In the simulated oxy-fuel combustion atmosphere (CO2/O2/SO2), the mass gain rate can be enhanced by 10%–30% compared to the conventional air combustion atmosphere (N2/O2/SO2), and the major composition of oxide scale is magnetite. In a reducing oxy-fuel atmosphere (CO2/CO/SO2/H2S), the major components of oxide scale are magnetite and ferrous sulfide. The high concentration of moisture in the atmosphere accelerated the corrosion rate by 10–30%. For both model alloys, the corrosion kinetics obey the parabolic law. Water-wall tube material 12Cr1MoV appears superiority in corrosion resistance compared with 20G material. © 2020 Energy Institute

Keyword:

Atmospheric corrosion Atmospheric temperature Boiler corrosion Carbon dioxide Chromium alloys Coal Coal combustion Corrosion rate Corrosion resistance Corrosive effects Flue gases Fossil fuel power plants Fuels High temperature corrosion Magnetite Molybdenum alloys Scale (deposits) Scanning electron microscopy Sulfur compounds Ternary alloys Vanadium alloys Water recycling

Author Community:

  • [ 1 ] [Jin, Qiming]MOE Key Laboratory of Thermo-Fluid Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 2 ] [Dai, Gaofeng]MOE Key Laboratory of Thermo-Fluid Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 3 ] [Wang, Yongbing]Xinjiang Uygur Autonomous Region Special Equipment Inspection and Research Institute, Xi'an; 710054, China
  • [ 4 ] [Wang, Zhao]MOE Key Laboratory of Thermo-Fluid Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 5 ] [Wang, Zhao]Xi'an Thermal Power Research Institute Co., Ltd, Xi'an; 710054, China
  • [ 6 ] [Shan, Zhiliang]MOE Key Laboratory of Thermo-Fluid Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 7 ] [Wang, Xuebin]MOE Key Laboratory of Thermo-Fluid Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 8 ] [Zhang, Lan]Henan Province Boiler Pressure Vessel Safety Inspection Institute, Zhengzhou; 450008, China
  • [ 9 ] [Tan, Houzhang]MOE Key Laboratory of Thermo-Fluid Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 10 ] [Mikuli, Hrvoje]MOE Key Laboratory of Thermo-Fluid Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China

Reprint Author's Address:

  • [Mikuli, Hrvoje]MOE Key Laboratory of Thermo-Fluid Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China;;

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Source :

Journal of the Energy Institute

ISSN: 1743-9671

Year: 2020

Issue: 4

Volume: 93

Page: 1305-1312

6 . 1 8 6

JCR@2020

6 . 1 8 6

JCR@2020

ESI Discipline: ENGINEERING;

ESI HC Threshold:59

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 3

SCOPUS Cited Count: 12

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 23

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