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Author:

Zhao, Dawei (Zhao, Dawei.) | Ivanov, Mikhail (Ivanov, Mikhail.) | Wang, Yuanxun (Wang, Yuanxun.) | Liang, Dongjie (Liang, Dongjie.) | Du, Wenhao (Du, Wenhao.)

Indexed by:

SCIE Scopus Web of Science

Abstract:

This study proposed an approach to optimize the process parameters using the entropy weight method combining regression analysis in the resistance spot welding process. Based on the central composite experimental design, tests were carried out with three levels of process parameters for spot-welded titanium alloy sheets. Multiple quality characteristics, namely nugget diameter, maximum displacement, tensile shear load, and failure energy, were converted into a comprehensive welding quality index. The weight for each quality index to obtain the comprehensive welding quality index was determined based on the grey entropy method. The welding heat input for each welding joints was calculated based on the dynamic power signal in the welding process. The mathematical model correlating process parameters and the comprehensive welding quality index was established on the basis of regression analysis. The relationship between the welding process parameters and welding heat was also quantified using a regression model. The effects of welding process parameters on welding quality and welding heat were also discussed. To optimize multi-performance characteristics, the desirability function was employed. The verification test results proved that the method proposed in this paper effectively optimized the welding parameters and kept the welding heat input as low as possible at the same time. Welding current is the most significant parameter affecting the welding quality followed by welding time. This can be owing to its direct influence on the amount of heat supplied to the welding zone during the welding process. The method proposed in this study can serve as a guidance and recommendation for resistance spot welding welders to guarantee welding quality and meet the needs of high production and effective energy saving.

Keyword:

Desirability approach Grey entropy technique Multi-objective optimization Welding quality

Author Community:

  • [ 1 ] [Zhao, Dawei]South Ural State Univ, Inst Engn & Technol, Dept Welding Engn, Chelyabinsk 454080, Russia
  • [ 2 ] [Ivanov, Mikhail]South Ural State Univ, Inst Engn & Technol, Dept Welding Engn, Chelyabinsk 454080, Russia
  • [ 3 ] [Zhao, Dawei]Xi An Jiao Tong Univ, State Key Lab Strength & Vibrat Mech Struct, Xian 710054, Peoples R China
  • [ 4 ] [Wang, Yuanxun]Huazhong Univ Sci & Technol, Dept Mech, Wuhan 430074, Peoples R China
  • [ 5 ] [Liang, Dongjie]Guangxi Zhuang Autonomous Reg Inst Metrol & Test, Nanning 530007, Peoples R China
  • [ 6 ] [Du, Wenhao]Hunan Inst Engn, Xiangtan 411100, Peoples R China

Reprint Author's Address:

  • [Zhao, D.]Department of Welding Engineering, Russian Federation;;[Zhao, D.]Department of Welding Engineering, Russian Federation;;

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Source :

JOURNAL OF INTELLIGENT MANUFACTURING

ISSN: 0956-5515

Year: 2020

Issue: 8

Volume: 32

Page: 2219-2234

6 . 4 8 5

JCR@2020

6 . 4 8 5

JCR@2020

ESI Discipline: ENGINEERING;

ESI HC Threshold:59

CAS Journal Grade:2

Cited Count:

WoS CC Cited Count: 2

SCOPUS Cited Count: 24

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 2

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