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To evaluate the effect of misalignment between the combustor exit and the first nozzle guide vane endwall on the endwall thermal load distribution and operation life, the influences of upstream backward-facing step geometry on the endwall flow field and heat transfer characteristics were numerically investigated for a transonic turbine cascade using CFD solver ANSYS Fluent v. 15. The accuracy of the numerical method based on Reynolds Stress Model (RSM) was demonstrated with the experimental data of endwall heat transfer coefficients for two upstream step heights (0, 6.78 mm) at the typical design condition with exit Mach number of 0.85 and inlet turbulence intensity of 16%. Numerical simulations were conducted for six different upstream backward-facing step heights (0, 1.5, 3, 5, 6.78, 10 mm) to reveal the relationship between the thermal load distribution and the secondary flow structure near the endwall, and explain the effects of upstream step geometry on the formation and development of vortices behind the step as well as the aerodynamic loss. Several conclusions can be drawn as follows: the upstream endwall misalignment will produce a series of significant complex vortices including reattached vortices, cavity vortices and auxiliary vortices. An obvious high thermal load region is formed upstream of the vane leading edge where the incoming boundary layer fluid sweeps the step and reattaches the vane endwall. As the step height increases, this high thermal load region is pushed downstream and more into the vane passage, and shows an obvious increase in the controlling area and heat transfer level (by 15%-160%). In addition, the shape of this high thermal load region is changing from the 'bar' in pitch wise to 'C' with both ends extending to the vane passage. The total pressure loss appears to have a slight increase (by 0.17%-0. 45%) due to the backward-facing upstream step geometry, and the maximum loss occurs when the step height is 3 mm. © 2018, Editorial Office of Journal of Xi'an Jiaotong University. All right reserved.
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Journal of Xi'an Jiaotong University
ISSN: 0253-987X
Year: 2018
Issue: 11
Volume: 52
Page: 37-44
Cited Count:
WoS CC Cited Count: 0
SCOPUS Cited Count: 5
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 13
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