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Author:

Zha, Jun (Zha, Jun.) | Li, Yipeng (Li, Yipeng.) | Liu, Kejia (Liu, Kejia.) | Chen, Yaolong (Chen, Yaolong.)

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Abstract:

In this study, a machining error compensation method, not involving comprehensive error modelling, for symmetric free form components was proposed. First, the coordinate values of the generatrix were calculated according to the paraboloid equation in order to establish a 3D model. After the machining process was completed, the coordinate values of the paraboloid were measured by an ultra-precision coordinate measuring machine (CMM). Next, the coordinate values of the contour points on the generatrix of the machined surface were measured, and the corresponding machining errors were extracted. The compensation process was conducted in the normal direction, and the machining error compensation values were decomposed into two respective coordinate directions. Then, the coordinate values of the new generatrix were generated. This was followed by programming a new machining process according to the newly refactored 3D model. The finishing processes were repeated again under the same clamping conditions, tool paths, and machining parameters. Finally, the coordinate values of the paraboloid were measured again. The results indicated that the form error could be reduced to 4.5 μm from 44.4 μm after just one compensation cycle, which validated the effectiveness of the comprehensive machining error compensation method. Copyright © Proceedings of the 20th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2020. All rights reserved.

Keyword:

3D modeling Coordinate measuring machines Error compensation Machining Machining centers Nanotechnology Precision engineering

Author Community:

  • [ 1 ] [Zha, Jun]School of Mechanical Engineering, Xi'an Jiaotong University, West Xianning Road 28, Xi'an; 710049, China
  • [ 2 ] [Zha, Jun]Shenzhen Research School, Xi'an Jiaotong University, Hi-Tech Zone, Shenzhen, China
  • [ 3 ] [Li, Yipeng]School of Mechanical Engineering, Xi'an Jiaotong University, West Xianning Road 28, Xi'an; 710049, China
  • [ 4 ] [Liu, Kejia]School of Mechanical Engineering, Xi'an Jiaotong University, West Xianning Road 28, Xi'an; 710049, China
  • [ 5 ] [Chen, Yaolong]School of Mechanical Engineering, Xi'an Jiaotong University, West Xianning Road 28, Xi'an; 710049, China

Reprint Author's Address:

  • [Zha, Jun]School of Mechanical Engineering, Xi'an Jiaotong University, West Xianning Road 28, Xi'an; 710049, China;;[Zha, Jun]Shenzhen Research School, Xi'an Jiaotong University, Hi-Tech Zone, Shenzhen, China;;

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Year: 2020

Page: 389-390

Language: English

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 6

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