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Author:

Luo, Xiao-Tao (Luo, Xiao-Tao.) | Li, Shao-Peng (Li, Shao-Peng.) | Li, Geng-Cheng (Li, Geng-Cheng.) | Xie, Ying-Chun (Xie, Ying-Chun.) | Zhang, Hu (Zhang, Hu.) | Huang, Ren-Zhong (Huang, Ren-Zhong.) | Li, Chang-Jiu (Li, Chang-Jiu.)

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Abstract:

The radiative energy loss accounts for roughly 70% of the energy loss in the polysilicon chemical vapor deposition (CVD) reactors and therefore takes up to about 25% cost in the production of polysilicon used for solar cells. In this work, cold spray (CS) process was used to deposit Ag coating with ultra-high infrared reflectance on inner wall of the CVD reactor to minimize the radiative losses. To solve the bond strength problem of depositing soft coatings on hard substrate by CS, a Ni buffer layer with medium hardness was introduced. Results show that Ag coating can be successfully deposited with a porosity lower than 0.1%. Even the as-sprayed Ag coating has a high near-infrared reflectivity of 92% which was much higher than that of a well-polished substrate surface (65%) suggesting an excellent radiation energy saving capacity. The bond strength of the Ag coating is significantly increased from 3.7 MPa to 35.4 MPa and the thermal shock resistance is improved from 22 ± 3 to over 150 cycles by the Ni buffer layer. The scientific methodology demonstrated here can be a cost effective approach to reduce the radiation energy losses in the polysilicon-CVD industry. © 2021

Keyword:

Bond strength (materials) Buffer layers Chemical vapor deposition Cost effectiveness Energy conservation Energy dissipation Hard coatings Infrared devices Polysilicon Reflection Silver

Author Community:

  • [ 1 ] [Luo, Xiao-Tao]State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an; Shaanxi; 710049, China
  • [ 2 ] [Li, Shao-Peng]State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an; Shaanxi; 710049, China
  • [ 3 ] [Li, Geng-Cheng]State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an; Shaanxi; 710049, China
  • [ 4 ] [Xie, Ying-Chun]The Key Lab of Guangdong for Modern Surface Engineering Technology, Guangdong Institute of New Materials, Guangzhou; 510651, China
  • [ 5 ] [Zhang, Hu]State Key Laboratory for Strength and Vibration, Department of Engineering Mechanics, Xi'an Jiaotong University, Shaanxi; 710049, China
  • [ 6 ] [Huang, Ren-Zhong]The Key Lab of Guangdong for Modern Surface Engineering Technology, Guangdong Institute of New Materials, Guangzhou; 510651, China
  • [ 7 ] [Li, Chang-Jiu]State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an; Shaanxi; 710049, China

Reprint Author's Address:

  • [Luo, Xiao-Tao]State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an; Shaanxi; 710049, China;;

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Source :

Surface and Coatings Technology

ISSN: 0257-8972

Year: 2021

Volume: 409

4 . 1 5 8

JCR@2020

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:36

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 2

SCOPUS Cited Count: 11

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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