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Author:

Fang, Xuewei (Fang, Xuewei.) | Chen, Guopeng (Chen, Guopeng.) | Yang, Jiannan (Yang, Jiannan.) | Xie, Yang (Xie, Yang.) | Huang, Ke (Huang, Ke.) | Lu, Bingheng (Lu, Bingheng.)

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Abstract:

High-strength 7xxx series aluminum alloys are of great importance for the aerospace industries. However, this type of aluminum alloys has poor processability for most additive manufacturing techniques. In this paper, a newly designed Al-Zn-Mg alloy was used as a feeding wire to fabricate thin wall-shaped samples using the wire and arc additive manufacturing (WAAM) technique. These samples were fabricated based on the cold metal transfer (CMT) process with four different types of arc modes, that is, CMT, CMT-incorporated pulse (CMT + P), CMT-incorporated polarity (CMT + A), CMT-incorporated pulse and polarity (CMT + PA). The optical microscopy, x-ray computed tomography, and scanning electron microscopy equipped with energy-dispersive x-ray spectroscopy (EDS) and electron backscatter diffraction (EBSD) were employed to characterize the microstructure and phase constitution. The results clearly reveal that the porosity varies with the arc modes, and the densest sample with porosity of 0.97% was obtained using the CMT + P mode. The mechanical properties of the fabricated samples are also dependent on the arc modes. The tensile strength and yield strength of the sample manufactured by the CMT + PA arc mode are the highest. In terms of anisotropy, the strength differences in horizontal and vertical direction of the samples made by CMT + PA, CMT + A, and CMT modes are all large, which is mainly ascribed to the pores distributed at the interlayer region.

Keyword:

anisotropy cold metal transfer high strength aluminum alloy porosity second phase particles wire and arc additive manufacturing

Author Community:

  • [ 1 ] [Fang, Xuewei]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian, Peoples R China
  • [ 2 ] [Huang, Ke]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian, Peoples R China
  • [ 3 ] [Lu, Bingheng]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian, Peoples R China
  • [ 4 ] [Fang, Xuewei]Natl Innovat Inst Addit Mfg, Xian, Peoples R China
  • [ 5 ] [Chen, Guopeng]Natl Innovat Inst Addit Mfg, Xian, Peoples R China
  • [ 6 ] [Yang, Jiannan]Natl Innovat Inst Addit Mfg, Xian, Peoples R China
  • [ 7 ] [Lu, Bingheng]Natl Innovat Inst Addit Mfg, Xian, Peoples R China
  • [ 8 ] [Xie, Yang]China Ship Design & Res Ctr, Wuhan, Peoples R China

Reprint Author's Address:

  • [Huang, Ke]The State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an, China;;

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Source :

FRONTIERS IN MATERIALS

ISSN: 2296-8016

Year: 2021

Volume: 8

3 . 5 1 5

JCR@2020

CAS Journal Grade:4

Cited Count:

WoS CC Cited Count: 5

SCOPUS Cited Count: 12

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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