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Author:

Cui, Jianlei (Cui, Jianlei.) | Fang, Xuyang (Fang, Xuyang.) | Dong, Xiangyang (Dong, Xiangyang.) | Mei, Xuesong (Mei, Xuesong.) (Scholars:梅雪松) | Xu, Kaida (Xu, Kaida.) | Fan, Zhengjie (Fan, Zhengjie.) | Sun, Zheng (Sun, Zheng.) | Wang, Wenjun (Wang, Wenjun.)

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Abstract:

Polycrystalline diamond (PCD) skiving cutter has dominated research in recent years. However, the traditional methods of fabrication have failed to cut the diamond with high quality. We propose the two-step laser machining process combining roughing machining with orthogonal irradiation and finishing machining with tangential irradiation. In addition, the processing effect and mechanism of different lasers on the diamond were investigated by a finite element analysis. It's proved that the ultraviolet nanosecond laser is an excellent machining method for the processing of diamond. Furthermore, the effect of the processing parameters on the contour accuracy (R-t) was studied. The result indicates that the R-t value decreases first and then increases as the increase of the line interval, scanning speed and defocusing amount (no matter positive or negative defocus). Further, Raman spectroscopy was applied to characterize the diamond surface under different cutting methods and the flank face of the tool after processing. Finally, a high-quality PCD skiving cutter was obtained with an R-t of 5.6 mu m and no phase transition damage.

Keyword:

contour accuracy PCD skiving cutter surface morphology UV nanosecond laser

Author Community:

  • [ 1 ] [Cui, Jianlei]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 2 ] [Fang, Xuyang]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 3 ] [Dong, Xiangyang]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 4 ] [Mei, Xuesong]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 5 ] [Fan, Zhengjie]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 6 ] [Sun, Zheng]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 7 ] [Wang, Wenjun]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 8 ] [Cui, Jianlei]Xi An Jiao Tong Univ, Shenzhen Res Inst, Dept Project, Shenzhen 518057, Peoples R China
  • [ 9 ] [Fan, Zhengjie]Xi An Jiao Tong Univ, Shenzhen Res Inst, Dept Project, Shenzhen 518057, Peoples R China
  • [ 10 ] [Xu, Kaida]Xi An Jiao Tong Univ, Sch Informat & Commun Engn, Xian 710049, Peoples R China

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Source :

MATERIALS

Year: 2021

Issue: 14

Volume: 14

3 . 6 2 3

JCR@2020

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:36

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 1

SCOPUS Cited Count: 5

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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