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Author:

Li, Dingjun (Li, Dingjun.) | Jiang, Peng (Jiang, Peng.) | Sun, Fan (Sun, Fan.) | Yuan, Xiaohu (Yuan, Xiaohu.) | Zhang, Jianpu (Zhang, Jianpu.) | Cao, Xiaoying (Cao, Xiaoying.)

Indexed by:

EI SCIE Scopus Engineering Village

Abstract:

The water-droplet erosion of low-pressure steam turbine blades under wet steam environments can alter the vibration characteristics of the blade, and lead to its premature failure. Using high-velocity oxygen-fuel (HVOF) sprayed water-droplet erosion resistant coating is beneficial in preventing the erosion failure, while the erosion behavior of such coatings is still not revealed so far. Here, we examined the water-droplet erosion resistance of Cr3C2-25NiCr and WC-10Co-4Cr HVOF sprayed coatings using a pulsed water jet device with different impingement angles. Combined with microscopic characterization, indentation, and adhesion tests, we found that: (1) both of the coatings exhibited a similar three-stage erosion behavior, from the formation of discrete erosion surface cavities and continuous grooves to the broadening and deepening of the groove, (2) the erosion rate accelerates with the increasing impingement angle of the water jet; besides, the impingement angle had a nonlinear effect on the cumulative mass loss, and 30° sample exhibited the smallest mass loss per unit area (3) an improvement in the interfacial adhesion strength, fracture toughness, and hardness of the coating enhanced the water-droplet erosion resistance. These results provide guidance pertaining to the engineering application of water erosion protective coatings on steam turbine blades. © 2021 Walter de Gruyter GmbH, Berlin/Boston.

Keyword:

Adhesion Drops Erosion Fracture toughness Fuels HVOF thermal spraying Jets Oxygen Protective coatings Sprayed coatings Steam Steam turbines Turbine components Turbomachine blades

Author Community:

  • [ 1 ] [Li, Dingjun]State Key Laboratory for Strength and Vibration of Mechanical Structures, School of Aerospace Engineering, Xi'An Jiaotong University, Xi'an, China
  • [ 2 ] [Li, Dingjun]State Key Laboratory of Long-Life High Temperature Materials, Dongfang Steam Turbine Co., Ltd., Deyang; 618000, China
  • [ 3 ] [Jiang, Peng]State Key Laboratory for Strength and Vibration of Mechanical Structures, School of Aerospace Engineering, Xi'An Jiaotong University, Xi'an, China
  • [ 4 ] [Sun, Fan]State Key Laboratory for Strength and Vibration of Mechanical Structures, School of Aerospace Engineering, Xi'An Jiaotong University, Xi'an, China
  • [ 5 ] [Yuan, Xiaohu]State Key Laboratory of Long-Life High Temperature Materials, Dongfang Steam Turbine Co., Ltd., Deyang; 618000, China
  • [ 6 ] [Zhang, Jianpu]State Key Laboratory of Long-Life High Temperature Materials, Dongfang Steam Turbine Co., Ltd., Deyang; 618000, China
  • [ 7 ] [Cao, Xiaoying]State Key Laboratory of Long-Life High Temperature Materials, Dongfang Steam Turbine Co., Ltd., Deyang; 618000, China

Reprint Author's Address:

  • P. Jiang;;State Key Laboratory for Strength and Vibration of Mechanical Structures, School of Aerospace Engineering, Xi'An Jiaotong University, Xi'an, China;;email: jiangpeng219@mail.xjtu.edu.cn;;

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Source :

Corrosion Reviews

ISSN: 0334-6005

Year: 2021

Issue: 1

Volume: 40

Page: 39-49

2 . 4 0 0

JCR@2020

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:36

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 4

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 18

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