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Author:

Yu, Zheyuan (Yu, Zheyuan.) | Yang, Xu (Yang, Xu.) | Wei, Gaohao (Wei, Gaohao.) | Zhou, Yongxing (Zhou, Yongxing.) | Xiao, Yao (Xiao, Yao.) | Qin, Mengjie (Qin, Mengjie.) | Wu, Jiarui (Wu, Jiarui.) | Wang, Kangping (Wang, Kangping.) | Chen, Wenjie (Chen, Wenjie.) | Wang, Laili (Wang, Laili.)

Indexed by:

EI SCIE Scopus Engineering Village

Abstract:

Relying on the advantages of small size, good controllability, and consistency, printed circuit board (PCB) inductors are being widely used. For PCB inductors, reducing copper loss is one of the key issues. Although some research works focus on fringing effect in PCB planar winding, there are few methods to reduce proximity loss for PCB inductor. Regarding the abovementioned issues, this letter first improves the Ferreira's 1-D copper loss model to accommodate the core feature of PCB winding: variable number of turns per layer. With this model, pyramid theorem is proposed that putting the layer with fewer turns into positions farther away from the air gaps can lower the total winding loss. Based on the theorem, this letter proposes a novel PCB inductor-winding structure named pyramid winding, which has fewer (or equal) turns on layers farther from air gaps. Pyramid winding has less copper loss, fewer copper layers, smaller size, and lower cost. In the experiment, inductor prototypes with the same six turns and ferrite pot cores but different PCB winding arrangements are built for a 300-kHz 2700-W LLC converter. Tests on inductor resistance and converter efficiency are done, and the pyramid theorem and the effectiveness of pyramid winding are verified. © 1986-2012 IEEE.

Keyword:

Copper Electric inductors Electric resistance Magnetic cores Organic pollutants Polychlorinated biphenyls Power converters Printed circuit boards Winding

Author Community:

  • [ 1 ] [Yu, Zheyuan]Xi'An Jiaotong University, State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an; 710049, China
  • [ 2 ] [Yang, Xu]Xi'An Jiaotong University, State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an; 710049, China
  • [ 3 ] [Wei, Gaohao]Xi'An Jiaotong University, State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an; 710049, China
  • [ 4 ] [Zhou, Yongxing]Xi'An Jiaotong University, State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an; 710049, China
  • [ 5 ] [Xiao, Yao]Xi'An Jiaotong University, State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an; 710049, China
  • [ 6 ] [Qin, Mengjie]Xi'An Jiaotong University, State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an; 710049, China
  • [ 7 ] [Wu, Jiarui]Xi'An Jiaotong University, State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an; 710049, China
  • [ 8 ] [Wang, Kangping]Xi'An Jiaotong University, State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an; 710049, China
  • [ 9 ] [Chen, Wenjie]Xi'An Jiaotong University, State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an; 710049, China
  • [ 10 ] [Wang, Laili]Xi'An Jiaotong University, State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an; 710049, China
  • [ 11 ] [Yu, Zheyuan]Xi An Jiao Tong Univ, State Key Lab Elect Insulat & Power Equipment, Xian 710049, Peoples R China
  • [ 12 ] [Yang, Xu]Xi An Jiao Tong Univ, State Key Lab Elect Insulat & Power Equipment, Xian 710049, Peoples R China
  • [ 13 ] [Wei, Gaohao]Xi An Jiao Tong Univ, State Key Lab Elect Insulat & Power Equipment, Xian 710049, Peoples R China
  • [ 14 ] [Zhou, Yongxing]Xi An Jiao Tong Univ, State Key Lab Elect Insulat & Power Equipment, Xian 710049, Peoples R China
  • [ 15 ] [Xiao, Yao]Xi An Jiao Tong Univ, State Key Lab Elect Insulat & Power Equipment, Xian 710049, Peoples R China
  • [ 16 ] [Qin, Mengjie]Xi An Jiao Tong Univ, State Key Lab Elect Insulat & Power Equipment, Xian 710049, Peoples R China
  • [ 17 ] [Wu, Jiarui]Xi An Jiao Tong Univ, State Key Lab Elect Insulat & Power Equipment, Xian 710049, Peoples R China
  • [ 18 ] [Wang, Kangping]Xi An Jiao Tong Univ, State Key Lab Elect Insulat & Power Equipment, Xian 710049, Peoples R China
  • [ 19 ] [Chen, Wenjie]Xi An Jiao Tong Univ, State Key Lab Elect Insulat & Power Equipment, Xian 710049, Peoples R China
  • [ 20 ] [Wang, Laili]Xi An Jiao Tong Univ, State Key Lab Elect Insulat & Power Equipment, Xian 710049, Peoples R China

Reprint Author's Address:

  • [Yang, X.]Xi'An Jiaotong University, China;;[Yang, X.]Xi'An Jiaotong University, China;;

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Source :

IEEE Transactions on Power Electronics

ISSN: 0885-8993

Year: 2022

Issue: 10

Volume: 37

Page: 11461-11468

6 . 1 5 3

JCR@2020

ESI Discipline: ENGINEERING;

ESI HC Threshold:7

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 5

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 5

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