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Author:

Wei, Zhi-Yuan (Wei, Zhi-Yuan.) | Dong, Hui (Dong, Hui.) | Cai, Hong-Neng (Cai, Hong-Neng.) | Zhao, Sheng-Dun (Zhao, Sheng-Dun.)

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EI SCIE Scopus Engineering Village

Abstract:

Mixed oxide (MO) with localized growth feature and high growth rate remarkably affects the lifetime of thermal barrier coatings (TBCs), which indicates that clarifying the ceramic cracking mechanism induced by MO is critical for developing new coatings with high durability. Two kinds of TBC models involving spherical and layered mixed oxides are created to explore the influence of MO growth on the local stress state and crack evolution during thermal cycle. The growth of α-Al2O3 is also included in the model. The undulating interface between ceramic coat and bond coat is approximated using a cosine curve. Dynamic ceramic cracking is realized by a surface-based cohesive interaction. The ceramic delamination by simulation agrees with the experimental observation. The effects of MO coverage ratio and growth rate on the TBC failure are also discussed. The results show that the MO growth causes the local ceramic coat to bear the normal tensile stress. The failure mode of coating is turned from α-Al2O3 thickness control to MO growth control. Once the mixed oxide appears, local ceramic cracking is easy to occur. When multiple cracks connect, ceramic delamination happens. Suppressing MO formation or decreasing MO growth can evidently improve the coating durability. These results in this work can provide important theoretical guidance for the development of anti-cracking TBCs. © 2022 Elsevier Ltd and Techna Group S.r.l.

Keyword:

Alumina Aluminum oxide Cracks Durability Growth rate Lamellar structures Thermal barrier coatings

Author Community:

  • [ 1 ] [Wei, Zhi-Yuan]State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 2 ] [Dong, Hui]Xi'an Key Laboratory of High Performance Oil and Gas Field Materials, School of Materials Science and Engineering, Xi'an Shiyou University, Xi'an; 710065, China
  • [ 3 ] [Cai, Hong-Neng]State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 4 ] [Zhao, Sheng-Dun]School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China

Reprint Author's Address:

  • H.-N. Cai;;State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi, 710049, China;;email: hncmat@126.com;;

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Source :

Ceramics International

ISSN: 0272-8842

Year: 2022

Issue: 18

Volume: 48

Page: 26206-26216

4 . 5 2 7

JCR@2020

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:7

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 4

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 4

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