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Author:

Liu, Heng (Liu, Heng.) | Duan, Duanzhi (Duan, Duanzhi.) | Lin, Qijing (Lin, Qijing.) | Wang, Chenying (Wang, Chenying.) | Jiang, Zhuangde (Jiang, Zhuangde.)

Indexed by:

EI SCIE Scopus Engineering Village

Abstract:

To develop metal-bonded diamond tools without dressing during machining, a novel glass fiber metal composite bonding agent with Cu–Sn–Ti alloy was proposed. The three-point bending strength of the diamond segments and the Vickers microhardness of the solidified composite bonding agents were tested. The microstructures of the diamond segments were investigated and the wear tests were performed for each group of diamond segments. The results showed that diamond segments with glass fiber content of 1.55 wt % - 6.89 wt % exhibited lower bending strength (declined by 36.4%–80.4%) and smaller microhardness (reduced by 16.0%–87.9%), compared to those of the diamond segment with no glass fiber addition. Good bonds were formed among the Cu–Sn–Ti alloy, glass fibers, and diamond grits. Chemical reactions occurred between the Cu–Sn–Ti alloy and glass fibers during high-temperature brazing, forming new intermetallic compounds such as Ti5Si3, Ti2O3, and Ti(Cu, Al)2, which improved the bonding strength. With an increase in the glass fiber content, fractures were more likely to occur in the glass fibers than in the diamonds, resulting in the bending strength decreasing more and more slowly. The wear resistance of the diamond segments decreased gradually with increasing glass fibers weight content. The diamond segment with 4.98 wt % glass fibers exhibited the best and most stable wear performance. © 2022 Elsevier Ltd and Techna Group S.r.l.

Keyword:

Bending strength Brazing Chemical bonds Copper alloys Diamonds Glass fibers Microhardness Microstructure Silicon Titanium alloys Wear of materials Wear resistance

Author Community:

  • [ 1 ] [Liu, Heng]State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 2 ] [Duan, Duanzhi]State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 3 ] [Duan, Duanzhi]State Key Laboratory of Fluid Power and Mechatronic Systems, Zhejiang University, Hangzhou; 310027, China
  • [ 4 ] [Lin, Qijing]State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 5 ] [Wang, Chenying]State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 6 ] [Jiang, Zhuangde]State Key Laboratory for Manufacturing Systems Engineering, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 7 ] [Liu, Heng]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 8 ] [Duan, Duanzhi]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 9 ] [Lin, Qijing]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 10 ] [Wang, Chenying]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 11 ] [Jiang, Zhuangde]Xi An Jiao Tong Univ, Sch Mech Engn, State Key Lab Mfg Syst Engn, Xian 710049, Peoples R China
  • [ 12 ] [Duan, Duanzhi]Zhejiang Univ, State Key Lab Fluid Power & Mechatron Syst, Hangzhou 310027, Peoples R China

Reprint Author's Address:

  • [Duan, D.]State Key Laboratory for Manufacturing Systems Engineering, China;;

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Source :

Ceramics International

ISSN: 0272-8842

Year: 2022

Issue: 20

Volume: 48

Page: 30670-30680

4 . 5 2 7

JCR@2020

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:7

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 8

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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