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Author:

Su, Y. (Su, Y..) | Guo, C. (Guo, C..) | Wang, C. (Wang, C..) | Zhu, A. (Zhu, A..)

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Abstract:

Manufacturing error is the key factor affecting the transmission accuracy of a RV reducer. On the basis of the gear tooth contact analysis method, the new gear tooth contact equations for a two-stage transmission consisting of an involute gear pair and a cycloidal pin gear pair were constructed to evaluate the influences of various manufacturing errors on the transmission error of the RV reducer such as the influences of the tooth profile modification, machining error and assembly error. The prediction model of the transmission error for the cycloidal pin wheel mechanism with different manufacturing errors was obtained to calculate the sensitivities of various manufacturing errors to the transmission error. Sensitivities were also used as the basis for the selection of tolerance levels IT5 or IT6. According to different tolerance levels, manufacturing errors were expressed as Gaussian random numbers. Furthermore, through the processing of random sampling errors, for each group of error samples, the reliability of the RV reducer without interference was analyzed and the distribution of transmission errors was obtained. The results show that the position error of the pin and the cumulative pitch error of the cycloidal gear have the greatest influence on the transmission error, the eccentricity error of the involute gear and crank shaft has little influence, and the influence of the pin radius error is the least. Then, the machining errors with lower sensitivity are set to IT6 and the ones with higher sensitivity are set to IT5. The transmission error accuracy requirements when all machining errors are IT5 can be obtained, the reliability is 98%, and the machining cost is lower. It can be utilized as the basis for the manufacturing tolerance level selection and the cost control of RV reducers. © 2023 Chinese Vibration Engineering Society. All rights reserved.

Keyword:

manufacturing error; RV reducer; tooth contact analysis; transmission error

Author Community:

  • [ 1 ] [Su Y.]Shaanxi Key Laboratory of Advanced Manufacturing and Evaluation of Robot Key Components, Baoji University of Arts and Sciences, Baoji, 721016, China
  • [ 2 ] [Guo C.]Shaanxi Key Laboratory of Advanced Manufacturing and Evaluation of Robot Key Components, Baoji University of Arts and Sciences, Baoji, 721016, China
  • [ 3 ] [Wang C.]Shaanxi Key Laboratory of Advanced Manufacturing and Evaluation of Robot Key Components, Baoji University of Arts and Sciences, Baoji, 721016, China
  • [ 4 ] [Zhu A.]Shaanxi Key Laboratory of Intelligent Robots, Xi'an Jiaotong University, Xi'an, 710049, China

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Source :

Journal of Vibration and Shock

ISSN: 1000-3835

Year: 2023

Issue: 2

Volume: 42

Page: 7-15

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ESI Highly Cited Papers on the List: 0 Unfold All

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Chinese Cited Count:

30 Days PV: 4

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