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Author:

Shi, Fei (Shi, Fei.) | Cao, Hongrui (Cao, Hongrui.) | Zhang, Xingwu (Zhang, Xingwu.) | Chen, Xuefeng (Chen, Xuefeng.) (Scholars:陈雪峰)

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Abstract:

Chatter is a kind of self-excited vibration which may occur in the milling process and has several negative effects such as poor surface quality and severe tool wear. This paper presents an active chatter control method based on H∞ almost disturbance decoupling problem with measurement feedback and with internal stability (H∞-ADDPMS) and piezoelectric stack actuators. First, a milling process model considering regenerative effect is constructed to find out the milling conditions when chatter occurs. Then, the whole active control system and constructing procedure of an active controller based on H∞-ADDPMS is proposed. Next, the milling process is simulated and the H∞-ADDPMS controller is calculated based on cutting force coefficient identification, frequency response experiments, and modal analysis technique. Finally, the active control experiment is carried out on a computer numerical control (CNC) milling machine to verify the feasibility and effectiveness of the proposed active control strategy. © 2018, Springer-Verlag London Ltd., part of Springer Nature.

Keyword:

Active control Active control systems Almost disturbance decoupling Chatter Computer numerical control millings (CNC) Cutting force coefficients Piezoelectric stack actuators Self-excited vibrations

Author Community:

  • [ 1 ] [Shi, Fei;Cao, Hongrui;Zhang, Xingwu;Chen, Xuefeng]State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an; 710049, China
  • [ 2 ] [Shi, Fei]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 3 ] [Cao, Hongrui]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 4 ] [Zhang, Xingwu]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 5 ] [Chen, Xuefeng]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China

Reprint Author's Address:

  • [Cao, Hongrui]State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an; 710049, China;;

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Source :

International Journal of Advanced Manufacturing Technology

ISSN: 0268-3768

Year: 2019

Issue: 9-12

Volume: 101

Page: 2233-2248

2 . 6 3 3

JCR@2019

3 . 2 2 6

JCR@2020

ESI Discipline: ENGINEERING;

ESI HC Threshold:83

JCR Journal Grade:3

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 6

SCOPUS Cited Count: 8

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 11

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