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Author:

Li, Denghui (Li, Denghui.) | Cao, Hongrui (Cao, Hongrui.) | Zhang, Xingwu (Zhang, Xingwu.) | Chen, Xuefeng (Chen, Xuefeng.) (Scholars:陈雪峰) | Yan, Ruqiang (Yan, Ruqiang.)

Indexed by:

SCIE EI Scopus

Abstract:

In high-speed milling process, chatter is often encountered due to the self-excitation mechanism, which not only limits the productivity, but also results in inferior work piece quality, shorter tool life, cutting noise and so on. In order to control chatter, an active chatter control method based on model predictive control is proposed in this work. Firstly, an active control structure is designed by integrating the specific tool holder, piezoelectric actuators and sensors into the spindle. Then, a time-varying model integrating the chatter dynamics is developed comprehensively considering the designed structure and the milling process. The model is then transformed into a linear time invariant (LTI) approximate model through zero order approximation (ZOA) and Pade approximation. Next, on the base of the model, a model predictive controller is designed to control only the chatter dynamics caused by regenerative effect. Finally, both simulation analysis and milling experiments are carried out to verify the effectiveness of the active chatter control method. The results show that the chatter is effectively controlled in the milling process and the milling stability is improved using the proposed active control method. (C) 2019 Elsevier Ltd. All rights reserved.

Keyword:

Active control Chatter Model predictive control Piezoelectric actuator

Author Community:

  • [ 1 ] [Li, Denghui; Cao, Hongrui; Zhang, Xingwu; Chen, Xuefeng; Yan, Ruqiang] Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 2 ] [Li, Denghui; Cao, Hongrui; Zhang, Xingwu; Chen, Xuefeng; Yan, Ruqiang] Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 3 ] [Li, Denghui]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 4 ] [Cao, Hongrui]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 5 ] [Zhang, Xingwu]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 6 ] [Chen, Xuefeng]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 7 ] [Yan, Ruqiang]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 8 ] [Li, Denghui]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 9 ] [Cao, Hongrui]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 10 ] [Zhang, Xingwu]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 11 ] [Chen, Xuefeng]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 12 ] [Yan, Ruqiang]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China

Reprint Author's Address:

  • [Cao, Hongrui]School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an; 710049, China;;[Cao, Hongrui]State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an; 710049, China;;

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Source :

MECHANICAL SYSTEMS AND SIGNAL PROCESSING

ISSN: 0888-3270

Year: 2019

Volume: 128

Page: 266-281

6 . 4 7 1

JCR@2019

6 . 8 2 3

JCR@2020

ESI Discipline: ENGINEERING;

ESI HC Threshold:83

JCR Journal Grade:2

CAS Journal Grade:1

Cited Count:

WoS CC Cited Count: 26

SCOPUS Cited Count: 43

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 8

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