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Author:

He, Jiawen (He, Jiawen.)

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Abstract:

The released paper 'Comments on Nano-treatment of Surface Attrition Via Historical View' indicates the deformation induced fine structure has been studied since 1970s to 1980s. The so-called nano structure in recent years is just renamed with new fashion. This paper attributes such 'two names for one structure' dilemma to their measuring methods. Dislocation cell emphasizes the misorientation angle while nano-treatment is characterized in grain size, without any restriction on angle. The dimensions held by the two names are the same. Surface rolling is applied to increase the misorientation angle and nano sized grain is realized. However, this so-called strengthened surface is damaged worn surface 30 years ago. Regarding the effects of size and angle on mechanical properties, Hall-Petch relation has taken as the theoretical base of surface attrition and grain size is the key factor. In fact, H-P relation is only an empirical rule summarized from conventional materials without theoretical support. A current study indicates that the nano grain size shows little effect on mechanical property, while the misorientation angle plays a critical rule. Since Hall-Petch relation is not valid for deformed structure with small misorientation angles, the base of nano-treatment by surface attrition collapses. The main contribution of shot peening is to improve fatigue strength and is widely accepted that the compressive residual stress playing a dominant role. Surface attrition claims the yield strength increased by fine structure retards crack initiation, so the fatigue strength increases. However, no experiment confirms this mechanism. In fact, the nano structure, produced by high intensity surface attrition creates micro cracks, thus the fatigue crack initiation stage is skipped. The dependence of micro crack occurrence and peening intensity is exhibited. The highly deformed surface layer is characterized in cracked body and thus should be treated with fracture mechanics, instead of continuum body by classical mechanics. Some experiments separating the effects of different factors on fatigue crack growth are introduced. The results show that the compressive residual stress is the key factor improving fatigue strength. The factor of strain hardening by surface attrition achieves strength by scarifying ductility leading to crack growth rate accelerating. Therefore, the work hardening of surface attrition is detrimental to fatigue. © 2019, Editorial Office of CHINA SURFACE ENGINEERING. All right reserved.

Keyword:

Atomic physics Compressive strength Crack initiation Crack propagation Cracks Fatigue crack propagation Fatigue of materials Grain size and shape Growth rate Nanostructures Residual stresses Shot peening Strain hardening

Author Community:

  • [ 1 ] [He, Jiawen]State Key Laboratory of Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an; 710049, China

Reprint Author's Address:

  • [He, Jiawen]State Key Laboratory of Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an; 710049, China;;

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Source :

Zhongguo Biaomian Gongcheng/China Surface Engineering

ISSN: 1007-9289

Year: 2019

Issue: 2

Volume: 32

Page: 1-15

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 1

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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