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Abstract:
In order to reduce the large tip leakage flow loss of turbine stage, a design scheme of blade tip labyrinth brush seal instead of traditional tip labyrinth seal is proposed to decrease the tip leakage flow rate and improve the aerodynamic efficiency. The leakage flow rate of the experimental labyrinth brush seal is predicted using the Reynolds-averaged Navier-Stokes solution based on the non-linear Darcian porous medium model. The numerically predicted leakage flow rate well agrees with the experimental measurements, validating the reliability of the presented numerical method. The first and last long teeth of the labyrinth seal are designed to bristle packs named as the preposed and postposed labyrinth brush seals based on the 1.5 turbine stage. The tip leakage flow and aerodynamic performance of the 1.5 turbine stage with two kinds of labyrinth brush seals at the bristle clearance from 0 mm to 0.4 mm are compared and analyzed. Numerical results show that similar tip leakage flow rate and aerodynamic efficiency for two kinds of labyrinth brush seals at the same bristle clearance are obtained. The leakage flow rate of the labyrinth brush seal with a bristle clearance of 0.4 mm is decreased by 18% in comparison with the blade tip labyrinth seal, and the aerodynamic efficiency is increased by 0.6%. The blade tip seal clearance loss mostly includes cavity diffusion loss and exit cavity viscosity loss. Compared with the labyrinth seal structure, the labyrinth brush seal structure can decrease the relative deflection angle of exit flow. This flow behavior results in decreasing the mixing loss between the tip leakage flow and mainstream. This paper reveals the mechanism of using blade tip labyrinth brush seal to improve the aerodynamic efficiency of turbine stage through decreasing exit cavity viscosity loss. This work may provide theoretical basis and technical support for the brush seal application in turbomachinery. © 2019, Editorial Office of Journal of Xi'an Jiaotong University. All right reserved.
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Hsi-An Chiao Tung Ta Hsueh/Journal of Xi'an Jiaotong University
ISSN: 0253-987X
Year: 2019
Issue: 11
Volume: 53
Page: 10-19