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Author:

Liu, Hongguang (Liu, Hongguang.) | Xiao, Yue (Xiao, Yue.) | Zhang, Jun (Zhang, Jun.) | Xu, Xiang (Xu, Xiang.) | Liu, Zhechao (Liu, Zhechao.) | Zhao, Wanhua (Zhao, Wanhua.)

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Abstract:

High-speed cutting (HSC) is a popular technique applied in manufacturing as it can significantly improve machining efficiency and surface quality. However, when the cutting speed is increased to extremely high, the deformation process of the material will be changed due to the alteration of microstructures and loading conditions; as a result, some deeper understandings of the mechanisms are still required. In this study, a dislocation density-based constitutive model is implemented to describe the material behavior of OFHC (oxygen-free high conductivity) copper during high-speed cutting process, which is then used to obtain the characteristics of dynamic stress propagation through physical parameters of the material, so that the relationship between dynamic stress propagation and microstructure evolution can be directly described. The results show that the propagation of plastic deformation will be significantly changed when cutting speed is increased to extremely high, and the transformation of stress states between loading and unloading will lead to the change of gradient distribution of strains and microstructures. This research can be used to understand the stress state variation during dynamic deformation in the cutting process through microstructure characterization in future investigations.

Keyword:

Dislocation density evolution Dynamic stress propagation High-speed cutting Microstructure

Author Community:

  • [ 1 ] [Liu, Hongguang]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Yanxiang Rd 99, Xian 710054, Peoples R China
  • [ 2 ] [Zhang, Jun]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Yanxiang Rd 99, Xian 710054, Peoples R China
  • [ 3 ] [Xu, Xiang]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Yanxiang Rd 99, Xian 710054, Peoples R China
  • [ 4 ] [Liu, Zhechao]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Yanxiang Rd 99, Xian 710054, Peoples R China
  • [ 5 ] [Zhao, Wanhua]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Yanxiang Rd 99, Xian 710054, Peoples R China
  • [ 6 ] [Xiao, Yue]Nanchang Inst Technol, Sch Mech & Elect Engn, Nanchang 330099, Jiangxi, Peoples R China

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Source :

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY

ISSN: 0268-3768

Year: 2021

Issue: 7-8

Volume: 115

Page: 2365-2378

3 . 2 2 6

JCR@2020

ESI Discipline: ENGINEERING;

ESI HC Threshold:30

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 1

SCOPUS Cited Count: 1

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 11

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