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Author:

Zhang, Qi (Zhang, Qi.) | Li, Hao (Li, Hao.) | Han, Bin (Han, Bin.) | Huang, Ke (Huang, Ke.) | Fang, Xuewei (Fang, Xuewei.) | Chen, Zhen (Chen, Zhen.)

Indexed by:

EI SCIE Scopus Engineering Village

Abstract:

Based on the semi-solid forming technology, the semi-solid additive manufacturing platform was built in this study, and the forming process was carried out with Pb-Sn wire as raw material. The results showed that when z-axis moving distance of monolayer stacking is 4.2 mm, extruder head temperature reaches 240 °C and heating plate temperature reaches 160 °C, the microstructure is composed of spherical grains of Pb solid solution with average diameter of 13.4 μm and low melting point Sn phase distributed at the grain boundary, the corresponding overlap surface curvature is 0.429 mm−1; The macro morphology also showed the best characteristics with forming effective degree of 0.869 and forming layer height ratio of 1.004. The mechanical properties of semi-solid additive manufacturing sample with optimized processing parameters were tested, the vertical and horizontal tensile strength of the sample are 44.2 and 47.8 MPa respectively, and the elongation in the vertical direction of sample (29.1 %) is significantly higher than that (20.1 %) in the horizontal direction because of double necking phenomena, this deformation mechanical can be explained by the existence of several bonding areas in gauge segment and soft of bonding areas due to enrich of Sn. Finally, Pb-Sn parts with different shapes were formed. This study provides a basis for the further development of semi-solid additive manufacturing for aluminum. © 2022

Keyword:

3D printers Additives Binary alloys Extrusion Grain boundaries Lead alloys Morphology Tensile strength Tin alloys Wire

Author Community:

  • [ 1 ] [Zhang, Qi]School of Mechanical Engineering, Xi'an Jiaotong University, Shaanxi, Xi'an; 710049, China
  • [ 2 ] [Zhang, Qi]National Institute Corporation of Additive Manufacturing, Shaanxi, Xi'an; 710339, China
  • [ 3 ] [Li, Hao]School of Mechanical Engineering, Xi'an Jiaotong University, Shaanxi, Xi'an; 710049, China
  • [ 4 ] [Han, Bin]School of Mechanical Engineering, Xi'an Jiaotong University, Shaanxi, Xi'an; 710049, China
  • [ 5 ] [Huang, Ke]School of Mechanical Engineering, Xi'an Jiaotong University, Shaanxi, Xi'an; 710049, China
  • [ 6 ] [Fang, Xuewei]School of Mechanical Engineering, Xi'an Jiaotong University, Shaanxi, Xi'an; 710049, China
  • [ 7 ] [Fang, Xuewei]National Institute Corporation of Additive Manufacturing, Shaanxi, Xi'an; 710339, China
  • [ 8 ] [Chen, Zhen]School of Mechanical Engineering, Xi'an Jiaotong University, Shaanxi, Xi'an; 710049, China
  • [ 9 ] [Chen, Zhen]National Institute Corporation of Additive Manufacturing, Shaanxi, Xi'an; 710339, China
  • [ 10 ] [Zhang, Qi]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 11 ] [Li, Hao]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 12 ] [Han, Bin]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 13 ] [Huang, Ke]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 14 ] [Fang, Xuewei]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 15 ] [Chen, Zhen]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 16 ] [Zhang, Qi]Natl Inst Corp Addit Mfg, Xian 710339, Shaanxi, Peoples R China
  • [ 17 ] [Fang, Xuewei]Natl Inst Corp Addit Mfg, Xian 710339, Shaanxi, Peoples R China
  • [ 18 ] [Chen, Zhen]Natl Inst Corp Addit Mfg, Xian 710339, Shaanxi, Peoples R China

Reprint Author's Address:

  • [Zhang, Q.]School of Mechanical Engineering, Shaanxi, China;;

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Source :

Journal of Manufacturing Processes

ISSN: 1526-6125

Year: 2022

Volume: 80

Page: 247-258

5 . 0 1 0

JCR@2020

ESI Discipline: ENGINEERING;

ESI HC Threshold:7

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 7

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 17

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