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Author:

Lin, Sicong (Lin, Sicong.) | Chen, Kai (Chen, Kai.) | He, Weifeng (He, Weifeng.) | Tamura, Nobumichi (Tamura, Nobumichi.) | Ma, En (Ma, En.)

Indexed by:

EI SCIE Scopus Engineering Village

Abstract:

Single-crystal Ni-based superalloys are currently the material of choice for turbine blade applications, especially with the emerging additive manufacturing (AM) that facilitates the manufacture/repair of these single crystals. This promising AM route, however, comes with a dilemma: in the fusion and heat affected zones after e-beam or laser induced melting, one needs a solutionizing annealing to relieve the residual stresses and homogenize the chemical/microstructure. The super-solvus solutionizing temperature is usually adopted from the protocol for the cast superalloys, which almost always causes recrystallization and stray grain growth, resulting in a polycrystalline microstructure and degrading the high-temperature mechanical performance. Here we demonstrate a custom-designed post-printing heat treatment to replace the conventional super-solvus one. The recovery and relatively low temperature diminish the driving force for recrystallization and the movement of stray grain boundaries, without suffocating the chemical/microstructural homogenization thanks to the narrow dendrite width and short element segregation distance. The optimal duration of the heat treatment is proposed to achieve atomic-diffusion mediated chemical homogenization while limiting γ′-particle coarsening in the interdendritic regions. Our strategy makes it practically feasible to resolve several bottleneck problems with one processing/treatment, removing a seemingly formidable obstacle to effective additive manufacturing of superalloy single crystal products. © 2022 The Authors

Keyword:

3D printers Additives Coarsening Grain boundaries Grain growth Heat affected zone Nickel alloys Recrystallization (metallurgy) Single crystals Superalloys Temperature Turbomachine blades

Author Community:

  • [ 1 ] [Lin, Sicong]State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Shaanxi, Xi'an; 710049, China
  • [ 2 ] [Chen, Kai]State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Shaanxi, Xi'an; 710049, China
  • [ 3 ] [He, Weifeng]State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Shaanxi, Xi'an; 710049, China
  • [ 4 ] [Tamura, Nobumichi]Advanced Light Source, Lawrence Berkeley National Laboratory, Berkeley; CA; 94720, United States
  • [ 5 ] [Ma, En]State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Shaanxi, Xi'an; 710049, China
  • [ 6 ] [Lin, Sicong]Xi An Jiao Tong Univ, State Key Lab Mech Behav Mat, Xian 710049, Shaanxi, Peoples R China
  • [ 7 ] [Chen, Kai]Xi An Jiao Tong Univ, State Key Lab Mech Behav Mat, Xian 710049, Shaanxi, Peoples R China
  • [ 8 ] [Ma, En]Xi An Jiao Tong Univ, State Key Lab Mech Behav Mat, Xian 710049, Shaanxi, Peoples R China
  • [ 9 ] [He, Weifeng]Xi An Jiao Tong Univ, State Key Lab Mfg Syst Engn, Xian 710049, Shaanxi, Peoples R China
  • [ 10 ] [Tamura, Nobumichi]Lawrence Berkeley Natl Lab, Adv Light Source, Berkeley, CA 94720 USA

Reprint Author's Address:

  • [Chen, K.]State Key Laboratory for Mechanical Behavior of Materials, Shaanxi, China;;

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Source :

Materials and Design

ISSN: 0264-1275

Year: 2022

Volume: 222

7 . 9 9 1

JCR@2020

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 10

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 10

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