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Abstract:
Porous design of orthopaedic implants affords the advantages of minimizing stress shielding and improving the osseointegration and long-termstability. However, the marked error in the manufactured porous structure relative to the designed model yields limited application of the porous design. This study aimed to develop a methodology to derive the relationship between the porosity, the structural characteristic parameters and the mechanical properties of a typical structural unit, to lay the foundation of a porous structural design for 3D-printed implants with gradient modulus. Mathematical expressions related to porosity were determined based on various parametrical characteristics of porous units; the effective modulus of such a porous structure was studied under variable axial loading by using finite element analysis to gain insight into the anisotropic properties of the porous structure, and to evaluate the effects of parametrical variation on the aforementioned properties. For validation purposes, samples were manufactured via selective laser melting (SLM) 3D printing technology and mechanically tested. Results indicated that porous design can reduce the effective modulus of implants by 75-80%. A general methodology was developed for evaluating BCC structural units to determine design parameter correlations, the porosity and the effective modulus of the structure. (C) 2017 Published by Elsevier Ltd.
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MATERIALS & DESIGN
ISSN: 0264-1275
Year: 2017
Volume: 133
Page: 62-68
4 . 5 2 5
JCR@2017
7 . 9 9 1
JCR@2020
ESI Discipline: MATERIALS SCIENCE;
ESI HC Threshold:217
JCR Journal Grade:2
CAS Journal Grade:3
Cited Count:
WoS CC Cited Count: 88
SCOPUS Cited Count: 133
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 9
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