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Author:

Ning, Jie (Ning, Jie.) | Yu, Zi-Shu (Yu, Zi-Shu.) | Sun, Kun (Sun, Kun.) | Hu, Mei-Juan (Hu, Mei-Juan.) | Zhang, Li-Xu (Zhang, Li-Xu.) | Zhang, Yan-Bin (Zhang, Yan-Bin.) | Zhang, Lin-Jie (Zhang, Lin-Jie.)

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Abstract:

Additive manufacturing (AM) with low heat input is a crucial technology of on-line maintenance of long-distance oil & gas transmission pipeline. By utilizing two methods, i.e. laser and cold metal transfer (CMT) arc, with low heat input and a homemade filler wire, the AM test was separately carried out on the widely used X80 steel. Parameters and the overlap ratio of AM processes were optimized at first; afterwards, the additively manufactured parts (AMPs) were prepared on the surface of the X80 pipeline steel substrate. Subsequently, the microstructures of the AMPs were observed and also microhardness test, impact test and tensile test were carried out. The result showed that the heat affected zones (HAZs) of the substrate were both not softened by applying the two methods. The microhardne values of the laser- and CMT-based AMPs were separately 140% and 119% that of the substrate, respectively. The impact energies of the laser- and CMT-based AMPs at room temperature were 53% and 67% that of the substrate, respectively. The average tensile strengths of both laser- and CMT-based AMPs were higher than that of X80 substrate, while the average percentage elongations after fracture of laser- and CMT-based AMPs are similar, which both accounted for about 66% that of the substrate. It is noted that the mechanical properties of the laser- and CMT-based AMPs both showed anisotropy, in which the anisotropy of the former was more significant. © 2020 The Author(s).

Keyword:

3D printers Additives Anisotropy Fillers Heat affected zone Microstructure Petroleum additives Pipelines Steel pipe Substrates Tensile strength Tensile testing

Author Community:

  • [ 1 ] [Ning, Jie]State Key Laboratory of Mechanical Behavior for Materials, Xi'An Jiaotong University, Xi'an; 710049, China
  • [ 2 ] [Yu, Zi-Shu]State Key Laboratory of Mechanical Behavior for Materials, Xi'An Jiaotong University, Xi'an; 710049, China
  • [ 3 ] [Sun, Kun]State Key Laboratory of Mechanical Behavior for Materials, Xi'An Jiaotong University, Xi'an; 710049, China
  • [ 4 ] [Hu, Mei-Juan]Tubular Goods Research Institute of CNPC, Xi'an; 710077, China
  • [ 5 ] [Zhang, Li-Xu]Xi'An Aerospace Power Machinery Co., Ltd, Xi'an; 710038, China
  • [ 6 ] [Zhang, Yan-Bin]State Key Laboratory of Mechanical Behavior for Materials, Xi'An Jiaotong University, Xi'an; 710049, China
  • [ 7 ] [Zhang, Lin-Jie]State Key Laboratory of Mechanical Behavior for Materials, Xi'An Jiaotong University, Xi'an; 710049, China

Reprint Author's Address:

  • [Sun, Kun]State Key Laboratory of Mechanical Behavior for Materials, Xi'An Jiaotong University, Xi'an; 710049, China;;

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Source :

Journal of Materials Research and Technology

ISSN: 2238-7854

Year: 2021

Volume: 10

Page: 752-768

5 . 0 3 9

JCR@2020

CAS Journal Grade:2

Cited Count:

WoS CC Cited Count: 2

SCOPUS Cited Count: 7

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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